Wednesday, January 26, 2022

Top 4 Industries Using Laser Cutting Method?

Manufacturers trust laser cutting for its accurate cutting quality. From cutting and engraving precise lines through a thin plate of metal to marking different materials with different degrees of thickness, laser cutting can do almost all the tasks.


You can use this method on a variety of metals. Also, using good quality laser-cut parts such as Bystronic laser parts helps you increase the output's quality. There are many uses of laser cutting in different industries like: 

 

  1. OEM (Original Equipment Manufacturing)
  2. Construction
  3. Military and defense
  4. Agricultural
  5. Furniture
  6. Recreational vehicles
  7. Manufacturing
  8. Telecom 

How These Industries Use Laser Cutting Methods?

But first, remember that while using laser cutting methods, you need to ensure that you are using quality laser parts like bystronic laser parts to get fine precision and quality.

 

1. Jewelry and Accessory Making Industry


If you are thinking about how laser cutting methods can be used in jewelry and accessories making, let me answer. Think of those small gears in your wristwatch or tiny gears in headphones. With its excellent accuracy, the laser cutting process helps you to make gears with less waste and in less production time.

  

Also, while talking about the uses of laser cutting methods in the jewelry industry, we cannot forget about the fine engraving capabilities of laser cuts. These cuts can engrave any designs and inscriptions on the interior or exterior surface of the metal piece. Laser cutters can cut precise shapes and provide desired thickness. 

 

Creating a ring or any other jewelry of an exact width, depth, and diameter is not easy, but one can do it with a laser. You can use laser cutting methods to engrave designs and inscriptions on the exterior or interior surface of the metal piece.

 

Here, you will need good quality parts and equipment like a focus lens, laser cutting machine, etc. It is advisable to get it from a quality online brand like Bystronic parts. This will ensure that your final output is of the best quality.


2. In Automotive and Manufacturing Industry


As we know, the automotive industry is always in dire need of getting exact replicas of any part with different shapes and sizes. They can apply the laser cutting method and replicate their parts quickly and accurately.

 

The automotive industry can use laser cutting to cut down metals and even plastics for forming any body pieces of vehicles, interior covers, electronic components, etc.

 

Laser cutting processes are also capable of cutting hydro-formed parts. These parts are usually strong tubes that are useful to provide support within the structure of any vehicle.


3. In Medical Industry


One of many impressive uses of lasers includes using them for surgeries in the medical industry. This method helps surgeons to make precise cuts. Similarly, it also promotes fast healing of the patients after having surgery by laser method. Laser-cut parts like valve framers, vascular clips, flexible shafts, stents, etc., are useful in creating these laser machines used for surgery. It is a revolution in the medical industry. This method also improves the quality of surgery.

 

4. In Dye and Tools Manufacturing Industry 


Laser has an excellent ability to cut a variety of depths into the metal and make the dye ready for stamp pieces. These dyes last through many repetitive processes of dye-cutting. And in the tool manufacturing industry, laser cutters are useful for marking, manufacturing simple hand tools, and engraving.

 

As you read, laser cutting is a versatile method that can be used in different industries for different purposes. There are constant advancements coming in this method. And with every advancement, you can have better accuracy and finishing on the final output. I hope this article helped you to know more about laser cutting methods and their uses in different industries. And as said earlier, ensure you are using good quality laser cutting machines and parts like bystronic parts for excellent quality.


Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/top-4-industries-using-laser-cutting-method

Thursday, January 20, 2022

Tips to Avoid Common Mistakes With Your Plasma Cutting Machine

Any mistakes in plasma cutting can impact cut quality and affect the consumable's life. Thus, avoiding common mistakes can help to control a lot of loss and are also easy to take care of. Additionally, using quality parts like Hypertherm plasma cutter parts will enhance the quality of the output and increase the longevity of the machine. Now, let us see how you can avoid common mistakes and polish the performance and output quality of the plasma cutting machine. 

Tips to Avoid Common Plasma Cutting Mistakes 

CNC Machine Must Have Correct Pierce and Cut Height

Considering pierce height and cut height will save you from many problems like quality damage. For instance, if the pierce height is too low, the torch will come too close to the plate. And this can result in the torch getting splashed by molten metal, thus damaging its quality. If the pierce height is too high, then the torch will remain too far from the plate. And due to this, the arc will not be able to transfer, resulting in consumable damage or even misfire.

Similarly, cut height is equally crucial. If the cut height is too low, then the arc will end up removing too much metal from the bottom of the plate, which leads to a negative bevel. And if the cut height is too high, then the tip of the arc will reach the plate, and it will cause top-edge rounding and positive bevel.

Set the Gas Flow and Pressure Correctly

If the gas frequency is even a bit high or low, it will affect the machine adversely. If the gas pressure is extremely low, then the plasma cutting arc will never be able to cut the metal precisely because the pressure would be too weak. And if the gas pressure is too high, then you will end up having an unstable arc.

Thus, to make the gas flow correctly, you must check the gas levels regularly. This way, you can ensure if the correct amount of the gas is reaching the plasma torch or not. 

Ensure That You Are Following the Operator's Manual Seriously

While using any plasma cutting machine, you must double-check the operator's manual. This will help you to ensure the correct amperage for metal and the thickness you need to use for cutting. Also, you should follow the instructions and notes given in the operator's manual because that will help you to enhance your output's quality, increase the longevity of the machine, and promote safety. 

Also, incorrect CNC settings often lead to many problems. Like if the cut speed is too slow, then the cut pieces will start developing at the low-speed dross. This will form a large bubbly accumulation of trash along the bottom edge. Additionally, slow speeds can also cause a widening of the kerf with a lot of top spatter. And if the cut speed is too fast, then the arc will lag, which will cause a beveled edge with a narrow kerf and a small, hard bead of dross gathered at the bottom edge of the cut pieces. 

Thus, if you follow the operator's manual and set the cut speed accordingly, then it will give you a clean edge cutting with minimal dross. 

Other tips to avoid common mistakes that you can follow also includes:

  • Keeping the record of consumable's life.
  • Regularly check the torch and consumables to ensure there is no rust gathered and if the equipment is working fine or not.
  • Assembling the torch to align the cut parts correctly.
  • Use quality parts and spare parts like Hypertherm plasma cutter parts and Hypertherm spare parts for enhancing the performance of your machine.
  • Ensuring the number of consumable parts matching in the operator's manual will save you from maximum dross. 

From now on, whenever you encounter a poor consumable or plasma cut quality, remember to check if you are not doing any of the common mistakes and ensure that you are following the tips given above. If you do not see any improvement after applying these tips, then you should contact the equipment manufacturer to troubleshoot them with the issues. They will suggest to you the ideal solution for fixing the problem. As mentioned above, make sure you have spare parts for primary machine parts so that you do not have to waste time till it gets repaired. Investing in quality spare parts like Hypertherm spare parts will give you the same quality as the original.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/tips-to-avoid-common-mistakes-with-your-plasma-cutting-machine

Wednesday, January 12, 2022

All You Need to Know About Laser Cleaning

Laser dust removal is an important process of removing dust from a surface. It is also referred to as laser ablation. Laser ablation is basically the process of removing material from a solid surface simply by irradiating it with a laser beam. You can remove any type of dust with this method, like plastic, metallic, and organic dust. In this process, the laser beam irradiates the surface by which burnt off dust gets vaporized and extracted by using a proper dust extraction nozzle.

Here you also need to know that dust is not the only element that needs to be removed from a laser surface. There are various thin oxide layers and debris present on the surface which might be created after a few days of storing a part in intensely different environments. 

However, the laser cleaning system removes all types of unwanted elements like stainless steel oxide, powder coating, rust, aluminum oxide, etc., from the surface. There are several laser cleaning solutions available like rotary tables, on-the-fly cleaning machines, handheld lasers, robot arms, etc. Also, consider replacing parts with quality trumpf laser parts when required. And for emergencies save trumpf spare parts for each laser part. After knowing the basics about dust removal methods from the laser surface, let us take a deep dive into dust removal applications, more methods useful for removing dust, tips for the same, etc. 

Common Dust Removal Applications

Laser dust removal is popularly useful to ensure that laser surfaces are perfectly clean before any process like power coating, welding, adhesive bonding, etc. takes place from it. For different results, requirements, applications, one needs to adjust the cycle of the laser cleaning process. 

For instance, some manufacturers may require a textured surface for improving adhesion before coating. So how can they adjust the laser cleaning process? They can modify the roughness of the surface while cleaning it. This process is known as laser texturing. 

Especially for welding applications, the laser usually does not smoothen the roughness. Instead it leaves the metal surface unharmed to make sure that the integrity of the part is preserved after welding. 

Methods for Removing the Dust 

Here we will talk about traditional methods of cleaning. This includes manual surface cleaning, ultrasonic baths, and burn-off ovens to clean the dust from the laser surface. 

1. Manual Surface Cleaning

In this method, you need to clean the laser parts with a clean cloth dipped in an adequate amount of cleaning solutions such as acetone. This method provides required results if you skip on mistakes like using dirty clothes, lacking precision, touching the cleaned surface without wearing sterile gloves, and forgetting to clean specific parts.

2. Ultrasonic Baths

Ultrasonic baths include alcohol or acetone. These baths emit ultrasonic waves. This wave then travels through the liquid in order to dislodge dust. This is an effective method, but you need professionals to handle it. Additionally, it is also a long and time consuming process.

3. Burn Off Ovens

Burn off ovens helps in getting rid of organic residues by decomposing them in the form of gases and vapors. These ovens remove powder coating, dust, and other residues. Burn off ovens are high in cost and are expensive to run. But these ovens make laser cleaning much more manageable. 

Tips for Laser Dust Removal

As we know, a perfect process of dust removal is not only about cleaning the laser surface and removing dust. It is a process where you need to be careful about how you are cleaning the surface as it will eventually affect the quality of the laser parts and its surfaces. Thus, you should consider some important tips while cleaning the laser surface: 

  • Once you have cleaned the laser parts with all the precautions, handle them with care and avoid touching them with bare hands. Always have gloves on your hands, otherwise, it will hamper the performance of the laser.
  • Do not forget to perform the post-process treatments. Doing this right after cleaning the parts will help prevent dust and oxidation.
  • Use an efficient dust extractor having a proper airflow for the cleaning purpose otherwise, you will end up having dust collections on the surface.
  • Do not forget to clean the surface regularly after certain required intervals.
  • Cover the unused areas of the surfaces.
  • Make sure you are replacing your laser parts with quality parts like trumpf laser parts, trumpf spare parts, hypertherm parts, etc. when required  

There are numerous benefits of laser dust removal, like offering speed, automation, accuracy, and consistency. Without any of this, your final output would not come as desired. Thus, the cleaning process is important to make sure that the quality of your output is not hampered but enhanced. Additionally, cleaning laser parts with laser surfaces can help you to increase the longevity of the laser machine. It will directly affect how precise and clean the output would be. Thus, make sure you follow the given tips and clean your laser surfaces regularly.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/all-you-need-to-know-about-laser-cleaning

Friday, January 7, 2022

7 Tips to Maintain Your Fiber Laser Cutting Method

Maintenance does not mean learning how to fix things; rather, it means keeping things in a manner that does not need any repairing or fixing. And proper maintenance is exactly what one should do for successful Fiber Laser cutting machine maintenance. Not all fabrication managers realize the importance of it, however, the truth is that a successful fiber laser maintenance schedule is a significant factor for a successful fiber laser operation.

Fiber laser cutting machinery repairs can be a costly reminder to perform proper maintenance. Because we know that if one machine does not work well, it will hamper the entire process and the final output. Thus, to avoid the repair cost of laser cut parts, let us look at some tips to maintain it.

1. Train Your Employees

Never skip on this part. No matter how trained employees you hire, training them regularly according to your business necessities, goals, and products is essential. Training your team is a necessary investment that will pay you dividends in the form of customer satisfaction. Training will also save you money in the long run. Because if you don’t train your employees properly, then they might use the laser machine part in the wrong way, which can lead to loss of tons of material, and you would not be able to see perfection.

2. Maintain a Maintenance Guide

With every Fiber Laser Cutting machine, the manufacturer offers a recommended guide for maintenance. You should practice following it regularly and be very keen while doing activities like cleaning. Go as per the guide because it is solely written for your machine model. Overlooking it might turn into disastrous encounters.

You should keep a maintenance log and fill it with each maintenance interval. This machine parts and maintenance log can help you to avoid disastrous encounters and will help you to know your machine and its requirements better. Also, let your employees know about the same and train them for maintenance too.

3. Know Your Options

No matter what you are purchasing, you should know that part's quality, reliability, and its lifespan. This will help you to calculate your production cost. This directly means that investing in quality parts like trumpf laser parts, amada laser parts, etc., can serve you quality outputs and longevity, thus making your investment-worthy. Even replacing consumables when needed, like nozzles with quality trumpf laser nozzles, will enhance the quality of the final output.

4. Consider Replacements 

What is MRO? Maintenance, Repair, and Operating (MRO) are critical for your maintenance schedule of the fiber laser cutting machine. If you operate and maintain your machine parts regularly and adequately, then you might know the importance of replacing them at intervals.

There can be times when your laser cut parts need a replacement due to various reasons, and avoiding replacing them can result in damaged output. For this, you need the right and functional parts in their place. Thus, consider checking on all the machine parts on time and replace them if required. It will promote the longevity of your machine.

5. Monitor Machine Parts

A service team and trained operator can predict machine failures by monitoring machinery parameters like hours of use of each consumable, its precision ratio, etc. Monitoring the machine parts closely can be an easy and effective way to detect any issues or damage and predict when things such as lenses and nozzles likely need a replacement. 

6. Extend the Warranty Period

On buying any new equipment, you can also get an extended safe warranty. Talking about a fiber laser cutting system, it is wise to take the warranty card. Because any error in the fiber cutting machine will cost you a lot to fix without a warranty on used machinery. And on top of that, taking a warranty card is often not an option.So, then how can you save your machine parts and money both? You can have a setup with a preventive maintenance package. From where? Either from your OEM or an aftermarket service company. But make sure that it specializes in your specific machine model.

7. Care for Your Key Accounts

Almost all shops have a few significant customers or, as we say, "key "accounts that provide the company with the majority of their fiber laser cutting projects. You as a company can know their production schedule and align your machine's maintenance schedule accordingly. 

This will be of great benefit to both the parties. It will allow you for more uptime when the demand is high, and in the other downtime, you can schedule your preventive maintenance. Knowing their projects can also help you to order the necessary materials and schedule any urgent necessary maintenance.

With all these tips, you can maintain your fiber laser cutting machine and prevent resolving it before it is created. Regular checking of the machine and keeping a record of its functioning will help you to know more about your laser cutting machines and provide it with what it wants before the situation worsens. Also, replacing laser parts like nozzles or other consumables with quality parts like trumpf laser nozzles or trumpf laser parts will help promote the machine's longevity and provide quality performance. 

Remember: A preventative maintenance practice is a great way to minimize cost and maximize perfection.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/7-tips-to-maintain-your-fiber-laser-cutting-method

Wednesday, December 29, 2021

8 Benefits of Press Brakes

Press brakes are essential equipment that helps fabricators to create formed parts, including brackets, enclosures, channels, structural forms, ductwork, and custom projects. You can easily find them in every fabrication job shop and many machine shops. Their versatility allows them to be useful for many applications. They help fabricators and operators bend sheet metals and create new items of different shapes and forms.

It is equally important to invest in good quality machine parts as it is to invest in good quality press brakes. Amada parts, Hypertherm parts, etc., are good examples for buying quality machine parts. Before we delve into the benefits of press brakes, let us define what they are.

What are Press Brakes?

They are fabrication tools that are useful to bend a metal sheet or plate by placing it on top of a die and lowering the punch on it. Then through a defined force by tonnage, forcing the material into the die bends a flange up until it achieves the desired form of shape and angle. And, the press brake controller or operator must account for spring back in the material to achieve the correct angle after the removal of pressure. And after the pressure is removed, the ram retracts back to its position.

There are different types of press brakes, and they are classified depending on the type of generation of the bending force. Different types of press brakes include:

  • Electric Press Brakes - Belt driven mechanisms move the ram by applying force
  • Pneumatic Press Brakes - Light duty brakes for only the thinnest gauge of materials
  • Hydraulic Press Brakes - Hydraulics brakes move the ram or bed up/down by applying pressure
  • Mechanical Press Brakes - Drives a force applied via a flywheel

8 Benefits of Press Brakes

1. Reduced Material Wastage

Unlike other machines that use lots of material to make the desired items, press brakes boost high-end precision and accuracy results. In addition, this leads to less waste of materials.

2. In-House Forming Capabilities

If you are sourcing your formed parts from outside your facility, you should use press brakes designed to deliver ultimate accuracy that leads to the production of high-quality products. This reduces rejection rates and customer returns with the increase in precision rate and customer satisfaction.

3. Punching

Suppose you own an application that punches a systematic row of holes in a particular part. In that case, you can easily fit a press brake with an individual punch set or a complete die set for punching these holes out accurately and all in one similar stroke. Press brakes can utilize a large part of their overall bending tonnage for punching applications. In addition, offsetting the punch heights lets you get more punches in a line than before.

4. Hemming

The Hemming process is one of the most necessary operations in almost every fabricating shop. Hemming is the process of folding a small portion of the sheet over and then closing it back on itself to create a thicker, durable, and more rigid edge. It also makes a rounded edge for safer material handling. Hemming is essential in the manufacturing of all types of boxes, panels, and covers. A custom toolset or a simple flat hemming die can complete the hemming process.

5. Complex Forming

Amada Press brake for sale can offer unmatched flexibility and cost-effective solutions due to their forming. Combined with a segmented punch, die sets, acute tooling, and sophisticated controls, a press brake forms even complex multi angle parts with ease.

6. Prototype Forming

One of the significant benefits of press brakes is that their setup and tooling are simple. This makes the switching between applications fairly straightforward. It also makes prototype bedding and forming applications a simpler process. Whether you are proving a part or process out, a press brake is a vital tool that allows the parts to complete without any expensive or complex tooling and complicated setups.

7. Automation

Modern press brakes can be automated for increasing productivity, reducing overall labour cost, and improving accuracy. Manufacturers will be happy to know that the press brakes released into the market have various specialized data ports and also other innovative accessories for facilitating automation. Adding material handling to assist the operator in lifting heavy parts can increase productivity and allow for the same result for each and every bend.

8. Flexibility

Unlike other forming processes like folders, a press brake can bend at an extremely wide variety of materials and thicknesses with a wide window of capabilities.

Conclusion

Press brake parts make it easy to manage machines but it is very important to invest in good quality press brakes for smooth and finished end output. Amada parts are the best option you can choose for machine parts. Also, while searching when you see Amada press brake for sale, you know what to do right?

Many of the newer controlled press brakes offer a vast wealth of information in the controllers. Because when the programming is simple and straightforward, it becomes easy for a shop owner to program a job and run a complete 2D or 3D simulation of that bend with the exact information that provides control on the cycle time and material blank sizes.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/8-benefits-of-press-brakes

Tuesday, December 28, 2021

9 Reasons Why You Should Use Laser Cutting Method

Laser cutting was first used for drilling holes in diamond dies in 1965. It soon evolved, and people started using it within the aerospace industry, where various types of lasers were produced to cut metals and non-metals.

This is basically a popular method of cutting shapes or designs onto metal sheets or other structural materials. The laser beams can be easily directed in the desired way for the required results. 

Benefits of Laser Cutting

 

1. Flexibility

 

One does not need to have a separate setup of tools for separate cuts, and intricate cuts do not cause any problems. You just need to have one set up and can cut many different shapes of the same material and thickness.

 

2. Speed

 

When we talk about complex cuttings, the laser cutting method is much quicker than a traditional cutting method. For example, if we compare thermal cutting methods like plasma/flame cutting with laser cutting then the cutting slot of the plasma cutting machine is a bit larger than the cutting slot of the laser cutting machine. This machine has a faster-cutting speed that can reach 10m/min, and this speed is much faster than the plasma cutter.

 

And if your metal cutting process is completed earlier than time, then your whole back process will move smoothly. Also, it is easier to do more in a small amount of time when one has all the pieces they need to cut and ready to go.

 

3. Precision

 

While cutting the materials, accuracy is one of the primary features to keep an eye on. And this method provides you with the advantage of accurate cutting compared to any other thermal cutting method. It provides you with an accuracy of +/-0.1 mm. This leads to a precisely shaped cut material in the end. Also, you might need no added tolerances while using this method.

 

4. Repeatability

 

+/- 0.05 mm ensures that every other part replicates the previous one precisely. For such accuracy, you need good quality laser parts like Mitsubishi laser parts, Amada laser parts, etc.

 

5. Automation

 

The laser cutting method is highly automated and needs just a small workforce. It needs an experienced machine operator that will play a big role in the final quality outcome and with a little more manual labor at a lower cost. This way, it is far more affordable than the other cutting methods. Many cutting machines even come with feeding systems and follow-up conveyors. However, such setups surely make for a higher-priced laser cutting machine.

 

6. Consistency

 

With precision comes consistency. Laser programming gives you the same cut every single time.

It’s sure to give you what you’re looking for, no matter how large or small a piece is. This is a great bonus if you’re ordering a lot of metal pieces at once or if you can’t afford to get an order shipped to you with a bunch of errors.

 

7. Quality

 

If you are using the right setup, the laser cutters will only leave a small burr. Usually, it is not necessary to remove it. However, it depends on the quality of the material, its thickness, and many other factors. It also has a small heat-affected zone (HAZ). As the microstructure of the HAZ changes, a smaller HAZ area often results in predictable and more reliable parts. Don't forget to do a quality check regularly. This will help you detect the faulty laser parts to replace them with quality Mitsubishi replacement parts.

 

8. Contactless Cutting

 

In this method, only the beam of the laser comes into contact with the material. Thus, there is no mechanical friction that can possibly wear tools.

 

9. Versatility

 

This method is suitable for many different materials like wood, acrylic, MDF, paper, etc., with varying thicknesses. And only one laser cutting machine can be used to perform different jobs and cut different shapes. However, the ability to cut some of these materials totally depends on the power of your laser cutting machine.

 

Additionally, laser marking is another way to use these machines. And laser marking has a lot of applications while producing everyday products.

 

Lastly, this technology is suitable for a variety of profiles. For instance, tube laser cutting can perform the cutting process on anything from box sections to open channels.


Conclusion

With all the above-mentioned benefits, we come to the conclusion that this method is the modern and popular cutting method. It helps one to cut the most tricky shapes on the most challenging materials easily. Thus, installing a laser cutting machine in your manufacturing company will save you time and cost by providing productivity and precise cutting in return.

 

Make sure you invest in good quality parts like Mitsubishi laser parts for the longevity of the machine and accuracy in the result. Also, for replacing your laser parts, in any case, they malfunction, then you can go for Mitsubishi replacement parts. Such quality parts will match your old machine's requirements perfectly.


Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/9-reasons-why-you-should-use-laser-cutting-method

Thursday, December 16, 2021

Top 3 Factors to Consider for Efficient Spare Parts Management

As a plant manager, it is important to recognize effective ways to utilize spare parts efficiently. Spare part inventory management is the foundation for dependable plant operations. And as a plant manager, you should know the process of determining which spare parts you will require for making your system more productive.

Also, you should not forget to consider the quality of the spare parts before investing in them. You should choose quality parts like fanuc parts and fanuc spare parts. And it is best to create a planned approach that provides effective inventory management. Read further to know how?

How to Manage Spare Parts Efficiently?

After analyzing the seven factors below carefully, we can say that considering these tips can help to enhance performance, increase the effectiveness of plant operations, and reduce cost.

1. Operation Strategy

Many businesses adopt a habit of creating an operational plan on the basis of responsive events. The operation strategy needs someone to perform it from a reactive or predictive approach. Here, for performing spare parts management efficiently, you will need to adopt a predictive strategy.

But, completely abandoning a reactive approach is also not an option. The core of successfully managing spare parts lies within the ability to prevent future issues before they occur.

Here are some tips that you should consider for effective inventory management by including operation strategy for spare parts:

  • Develop an ability to cover the entire operational scope for the spare part management process. This will include locating and solving significant problems that may arise in the future.
  • Use predictive management to help in better usage of resources, reduce the cost, and solve time-related issues.
  • Ensure to decode failure patterns as they may help to reveal less visible problems.
  • The collection and analysis of data should be relevant for improving your business strategy.

Here are some factors that you can consider while calculating the risk for spare parts:

  • Determine the reasons and cost for the shutdown
  • Create a cost comparison for purchasing “new vs. old” parts for replacement
  • Calculate your firm’s exposure by determining the total cost of one-hour downtime of your firm

2. Effective Inventory Control

Organizing spare parts properly and strongly in secure parts is important to control your inventory efficiently. Proper analysis and review of your storage plus check-out system will reveal a lot about the quality of your inventory control.

Here is what you must do for achieving better control over inventory:

  • Develop clear criteria to define, aid, and categorize spares.
  • Periodically review all spare parts on different parameters.
  • Check if you are holding any excess stock for parts to reduce your overall inventory costs.

3. Stock Parts for New Equipment

We hear company owners often advising that there is no need to invest in spare parts for new equipment. No matter how logical this may sound, it is not at all practical. It is instead a very wrong approach to manage spare parts efficiently.

Because it assumes that the vendor's supply will be faultless and bought machines or parts are good in quality which, however, is not valid in most cases. Thus, keeping a good stock of spare parts is necessary and safe for both new and old machines.

Here are some tips to stock spare parts for new equipment:

  • Ask your vendors for a list of recommended critical or sensitive parts of the machines they just sold you.
  • Work with the operations division to ensure that the budget includes funds for spare parts.
  • Utilize all the available information for improving decisions on parts that are necessary to stock.

Final Words

An accurate and efficient spare part management promotes parts usage to be more responsive and proactive for meeting your operational demands. You can save money by pre-stocking the vital parts of your machines. This will save you plenty of time on non-functioning machines. Make sure you stock quality parts like fanuc parts for machines and fanuc spare parts for safety.