Why Trumpf Parts are Essential for Your Laser Cutting Machine

If you own a laser cutting machine, you likely understand the importance of keeping it in top condition to ensure efficient and accurate cuts. One key aspect of maintaining your machine is using high-quality Trumpf spare parts.

In this blog, we'll explore why these parts are essential for your laser-cutting machine and why they should be at the top of your list regarding replacement parts.

Benefits of Using Trumpf Parts

• They are made to last. They are built with precision and care to meet the highest industry standards, so you can rely on them to provide long-term performance and savings.
• High-quality parts can reduce the risk of breakdowns or wear and tear on your laser-cutting machine. This can save you time and money on repairs or replacements in the long run.
• Trumpf parts are designed to optimize the performance of your laser-cutting machine. For example, Trumpf nozzles are designed to optimize gas flow and reduce the risk of overheating, which can lead to more precise and efficient cuts.
• Trumpf nozzles can help your laser-cutting machine operate at optimal temperatures, leading to more consistent and efficient cuts.
• Trumpf lenses and mirrors are made with high-quality materials and coatings to minimize distortion and improve laser beam quality. This can result in more accurate and consistent cuts from your laser cutting machine, improving the quality of your finished products.

Overview of Trumpf Spare Parts

In addition to their standard parts, Trumpf offers a wide range of spare parts for their laser cutting machines. These spare parts are designed to replace worn or damaged parts quickly and easily, minimizing downtime and keeping your machine running smoothly.

Some of the most common Trumpf spare parts include nozzles, lenses, and mirrors, which we mentioned earlier. Other spare parts may include gas filters, cooling units, and other components essential to your machine's operation.

Tips for Maintaining Trumpf Parts

Ensure that your Trumpf and spare parts last as long as possible and provide optimal performance. Here are some tips for maintaining them:

• Regular cleaning: Make sure to clean them regularly to remove debris and other contaminants that can interfere with their performance. Follow the manufacturer's instructions for cleaning, and be sure to use the right cleaning solution for each part.
• Inspection: Regularly inspect your Trumpf parts for signs of wear or damage, such as cracks or chips. If you notice any issues, it's important to replace the part as soon as possible to prevent further damage to your machine.
• Replacement: When replacing a Trumpf part, use a genuine Trumpf part or spare part. Using inferior parts can lead to reduced performance and increased risk of damage or breakdowns.

Conclusion

Trumpf parts are essential for maintaining the performance and longevity of your laser-cutting machine. They are made with precision and care to ensure optimal performance and are designed to be easy to replace when necessary.

If you need to purchase Trumpf or spare parts for your machine, consider checking out Altparts. We offer a wide selection of genuine Trumpf spare parts and spare parts at competitive prices, making it easy to keep your machine running smoothly for years.

Remember, investing in high-quality parts now can save you time, money, and frustration down the road!

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/why-trumpf-parts-are-essential-for-your-laser-cutting-machine

What Are the Differences Between a Press Brake and a Bending Machine?

We understand that sometimes having the right knowledge can be very difficult and this is because most people do not have a lot of technical knowledge as well. However, at the same time when you are investing in such technical parts then having good knowledge about the difference between press brakes and bending machines is crucial as well.

At Alt Parts we make sure that we can get you the best of trumpf parts and that too on a budget that is sustainable. The only thing that you need to do is get in touch with us and we will help you to get the parts without compromising on the quality factor at all.

Understanding The Purpose of A Press Brake

To give you a clearer perspective of what is the difference the first thing that you need to do is have a good knowledge about what is a press brake. The major purpose of the press brake is to make sure that it can aid in bending the sheet metal and that too in a much more precise format.

This is used entirely for industrial reasons and it does make the job much easier as well. When we talk about the press brake, a very important thing that you need to focus on is the quality of the same. If that is not up to the mark there are high chances that it would not last you long enough.

If we go by the structure of the press brake then a significant structure for the same is that it is narrow and long in structure. Why so? The major purpose of the same is that it helps one to bend metal sheets no matter what the structure is.

You will notice that for the press brake the sheet metal is bent and that too happens by lowering a punch and that too in the sheet metal. You can choose to bend the metal numerous times and that too to make sure that the desired level of bent can be achieved very easily.

There are different types of press brakes as well and hence the usage of the same tends to vary as well. Our job at Alt Parts is to make sure that we can get you the best trumpf spare parts that are used and hence you can choose the source the same for us. 

Understanding The Intricacies of the Bending Machine

Now that we have a basic understanding of the press brake, it is important that we talk about the bending machine as well. The bending machine is regarded as a forming machine tool and its use of the same is a bit more different than the regular press brakes.

The basic job of the bending machine is to make sure that it can process the sheet metal and that too without any kind of clamping tool involved. The device will not move during the entire process and this is what works to be extremely convenient as well.

When we talk about the bending machine, there are various types of the same and consequently, the purpose tends to vary as well. This includes pipe bending machines, sheet metal bending machines, sheet folding machines, mechanical bending machines as well as electric pipe bending machines. 

Difference Between the Press Brakes and The Bending Machine

As you might have already understood from the description, there are major points of difference between the two. These include

Function: The press brake can work only as a press and the functionality is restricted to that only. However, when we talk about the bending machine it can function both as a press as well as a bending machine.

Usage of Tool Changes: The press brake cannot function without the tool change however, for the bending machine that is not the case.

Movement of the Long Sheets: For the press brake the long sheet tends to move in a rapid fashion. The sheet is bent in a natural attitude and that too in the case of the bending machine.

When we talk about the trumpf spare parts or even the trumpf parts, the best thing that you can do is get in touch with us at Alt Parts.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/what-are-the-differences-between-a-press-brake-and-a-bending-machine

Tips To Handle Every Laser Part for Your Laser Machines Challenge

Laser cutter output and effectiveness depend on its maintenance. Even if a service agreement covers your machine, you should always perform routine maintenance and use Amada or Trumpf parts in replacement. You could have saved time and energy by checking faulty equipment before it broke.

Metal fabricators must maintain laser cutting equipment. Vehicle maintenance isn't difficult and will save you time. If you want your laser-cutting machine to be productive and efficient, always keep Trumpf spare parts at hand and follow these tips:

The Air Should Be Clean

Laser cutting uses oxygen, nitrogen, or shop air. Fabricators prefer shop air's fast processing time. Cuts steel, aluminium, mild steel, etc. A workshop must have clean, dry, and compressed air. Air pressure, filtering, and cleanliness ensure this. Compressed air supply and lines affect machine performance, productivity, and life.

Regularly Evaluate Chiller Functioning

Check the chiller's temperature indication often. The uneven temperature may affect the machine's performance. Extreme conditions could break the resonator. Condenser coils and filters must be cleaned regularly, even though contemporary equipment is easier to maintain. Add additives and chemicals to chillers regularly.

Maintain Fuel Flow

If a leak or hose break remains unnoticed, it could diminish the machine's efficiency. When replacing resonator gas bottles, could you give them a soapy water rinse? It detects leaks before they affect production.

Check Device Optics

Deviations from OEM specs can affect beam quality, cutting performance, and optic life; thus, restoring them while repairing machine optics is crucial.

Ensure Your Machine Is Clean

It's a no-brainer to keep your gear clean. Machines are fragile, and if you don't take care of them, they may break down sooner than planned. Debris, grease, and dust in processing areas, slugs, scrap drawers, support slats, and pallet ways can affect machine reliability and production.

Improve Your Laser Cutting Efficiency

Lasers can enhance output when used to shape metal. Few changes can boost productivity, like setting, tools, and supplies. Leaser users generally overlook this. Today, modern fabrication is harder because raw material prices are unpredictable, and margin and lead time are reducing.

Proper machine maintenance can save money in a pinch under these circumstances. It can also speed up the laser operator's equipment. Let's investigate.

Here Are Some Helpful Suggestions

i) Pay Special Attention to the Environment

Laser machines have the same fundamental design. These laser machines respond differently based on the shop's environment. Several other factors help in tuning the machine. Among them:

• Outside temp
• Production raw materials
• Your ability
• Store sanitization

Air quality shouldn't be heavy, damp, etc.

A malfunctioning air compressor or air dryer in your shop may taint focus lenses faster than in others. A laser operator must consider these factors. Simply put, the operator must know the use of the machine. Once that's done, they can create an effective preventive maintenance plan.

ii) Always Keep a Check

If you know your environment, you can predict machine output and performance. For best results, get regular exams. Be wary. Checking of both inner and exterior nozzles must be done. Consider the nozzles' symmetry. A misaligned nozzle causes bad cutting and risks nozzle malfunctioning.

Again, inspect the lenses. Lenses must be clean. The cartridge's cleanliness is tested by using light. You'll instantly notice a dirty lens. Do a breathalyzer first. An operator's duties also include checking the most fundamental aspects of the laser system, such as:

• The nozzles
• The lenses
• The aiding gasses

The Consumables

There aren't many stressed areas in a normally functioning machine. Due to high temperatures and pressures, they constantly get worn down. And wear and tear causes failure. Always keep a limited stock of Bystronic laser consumables. If Bystronic laser parts like Trumpf spare parts are stocked, the output won't slow.

Ensure you have enough manufacturer-recommended consumables. If you utilize an unapproved part, performance will suffer. Sometimes, aftermarket manufacturers construct a replacement item by working backwards from the OEM design. Possible outcomes include replacing a component. You can improve laser cutting by completing these steps.

Alternate Parts, Inc. makes and sells machine parts like Trumpf parts. The company was formed to provide more options for replacing tools and equipment. Since the outset, we've worked hard to keep our high-quality services affordable for our growing consumer base. All our products meet OEM specs. We may offer reductions of 10%-70% without reducing our standards.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/tips-to-handle-every-laser-part-for-your-laser-machines-challenge

Tips for choosing the best laser cutting system

You cannot discuss technological advancements without bringing up laser technology. The laser's ability to capture energy has been tremendous. The laser cutting machine is the main region where the laser establishes itself. 

The Trumpf parts have established themselves as the best alternative to all other technologies because of their high precision and accuracy. So the Laser cutting equipment works incredibly quickly and with the highest precision. The laser cutting machine's engraving feature creates the latter information.

Working with metal, wood, glass, ceramics, paper, and stones is perfect for laser technology. The laser has several uses, in contrast to other cutting devices limited to single substrate applications. Let's look at some of the tips for choosing the best laser cutting system:

Lasers Resonator:

Any laser cutting device's heart is its laser resonator. Two mirrors are set up in a glass tube with their faces facing one another. Gases, including CO2, hydrogen, nitrogen, and helium, make up the tube.

The diodes that charge up this gas mixture then follow. This mixture may occasionally be charged using electric discharge as well. When gases are charged, energy is released through a laser beam.

Laser specifications:

A laser beam's diameter typically falls between 0.1mm and 0.3mm. Such beams have a 1 to 3 KW power range. It is possible to determine the machine's power by assessing the substrate material.

With 1 or 2 KW, you might complete your task of cutting steel or iron. However, you might wish to check for power beams of 6 KW for metals like copper and aluminum, which have high reflecting and conductive qualities.

If you were to examine its parts, the laser resonator and the cutting head would be the two main parts of a laser cutter.

Laser marking:

The laser does not fully penetrate the substrate material when performing a marking operation. Only the material's characteristics and appearance are altered. Always use the best Trumpf spare parts because the heat from the laser beam causes highly contrasted markings to appear on the substrate when it comes into contact with it.

Laser etching:

As the name suggests, laser engraving leaves a hollow on the surface after removing the material. Your information fills this cavity. Sharp impressions are produced by rapidly vaporizing the material after it has first melted due to the laser's heat.

The cutting head:

After the resonators emitted laser beam and reflected by well-placed internal mirrors, it travels in various directions. The laser beam is magnified and focussed on the object of interest after it has reached the cutting head.

This cutting head changes the laser beam into something that either engraves or cuts through the substrate material. The laser beam travels via a nozzle and pressurizes gases like oxygen or nitrogen before reaching the substrate.

The beam melts the substrate during the cutting or engraving process, followed by a nitrogen blowout. The mechanical component of the equipment that moves the cutting head across the substrate is assisted by chains and belts.

Various kinds of laser cutting devices are employed in the market:

Numerous laser cutting machines continue living depending on the variety of lasers utilized. As a result, the type of laser determines the substrate type and material thickness. The following are the three primary categories of laser cutters:

• Crystal laser cutters:

Crystal laser cutters produce neodymium-doped yttrium ortho vanadate beams. These cutters can cut through some thicker materials since their wavelengths are shorter than those of CO2 laser cutters.

A smaller wavelength also aids in sharper focus and more intensity. These cutters' parts wear out due to their high power functionality, which is a downside.

• CO2 Laser Cutters:

In addition to CO2, CO2 laser cutting equipment uses helium and nitrogen gas mixtures. Electric discharge charges up this particular gas mixture, which causes it to emit a laser beam. Such cutters have a wavelength of 10.6 mm.

The most popular and well-known laser from trumpf parts is an excellent CO2 model because they are effective and affordable.

• Fiber Laser cutters:

Seed laser, amplified and enlarged utilizing unique optical fibers, is the forerunner of fiber laser. Solid-state laser is the moniker used by fiber laser cutters more frequently.

The cutting of reflective and conductive metals, a threefold increase in efficiency over CO2 laser cutters, and the lack of driving parts are just a few of this laser cutter's impressive advantages.

Both organic and inorganic materials can be treated with fiber lasers. Although highly similar to crystal lasers, fiber laser cutters are more effective and require less upkeep.

Summing it up:

You only need to look at the necessary specifications of the machines once you have determined the type of work you require from your device. Choose CO2 laser cutters and engravers from trumpf spare parts with a power range on the higher side if you need to operate with non-metals. However, you need to opt for fiber laser equipment if your demand accurately works on metals or reflective surfaces like steel or aluminum.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/tips-for-choosing-the-best-laser-cutting-system

What Are Laser Cutting Machines and Why We Use Them

Laser cutting machines are widely accepted by the manufacturing industry because they simplify the cutting processes that earlier took longer time. Also the risk involved was high as all the processes were manually. With CNC laser machines all these problems were solved. They are faster and deliver more efficient results.

The investment of laser machines can be reimbursed in a short period of time as your business’s productivity will increase. If you are an entrepreneur looking to invest in a laser machine, read this article to know how a laser cutting machine works and why you should use it.

What is Laser Cutting?

The manufacturing industries have now started using CNC machines to speed up the production process. This machine also helps with laser cutting. So the CNC machine gives commands to the laser machine to make the cut. The 2D vector files are used to guide the laser.

The laser beam is created in a closed container by stimulation of lasing materials through electric discharge. The amplification of the laser beam is done by reflecting the beam through partial mirrors. This process is continued till the required energy levels are achieved and it forms a monochromatic light. 

The laser beam is guided to material by CNC signals. The intensity of the light beam increases after it enters the fiber optics and gets reflected by multiple lenses. Melting and vaporizing of the material takes place after the laser beam is focused on the cutting sheet. To acquire clean edges of cuts, the air compressor is used to blow away the rest.

Benefits of Using a Laser Cutting Machine

Here are some benefits to convince you why you must invest in a laser cutting machine.

• Highly Precise and Accurate

The laser cutting machines have high precision as it delivers a focused light beam. The laser is powerful and has a small diameter. However, the accuracy of melting the cutting sheet is high. The tolerance level of the laser cutting machines are high and so it's an ideal choice for the aerospace industry.

• Affordable

With CNC machines in the laser cutting machine, you do need to add multiple tools for different types of cuts. There is no modification required in the machine for different cuts. Also, the surface lasts longer as there is no physical contact of the laser with the surface. The cost of maintenance is less as compared to other cutting methods. You only need to change consumables at regular intervals. To always receive the best quality cuts you must always buy good quality trumpf laser consumables or amada laser consumables from authorized suppliers.

• Best Fit for Complex Jobs

There are certain jobs that are too complex for the cutting machine. But the laser cutting machines can work on even thinnest edges of any material. To save your cutting sheet from  any type of distortion, CNC laser machines can apply complex geometries to get the best cut. Also, the laser cutters have a broad tolerance level and are useful for a large number of materials.

• Less Wastage

A laser cutter produces a tiny amount of waste. This means that the utilization of the sheet is maximum. Thus, the production cost reduces as you get the most out of the metal sheet and you would have less waste material.

• Less Damage

The laser cutting machine ensures prevention of warping of cutting sheets. Some people believe that as the laser beam produces heat, it affects the other parts of the sheet. But the truth is that heat affects only the small area on the material and it does not affect the tolerance. The speed of the laser machines is high, avoiding any kind of distortion and warping of the cutting sheet.

• Low Power Consumption

Cutting processes usually consume a lot of power. However, the laser cutting machine does not have moving parts and so it reduces energy consumption. Also, the machine is fast and so it completes the task fast. So reduction in energy consumption means reduction in operation cost.

• Highly Compatible

You can get the most out of the laser cutting machines because they are compatible with a wide range of materials. Additionally, they are also useful in processes like marking, engraving, and drilling. It supports not only metals but also wood, plastic and some non-metals.

Conclusion

The laser cutting machines have amazing advantages that can help your business. Maintaining the machine helps in receiving good quality cuts. You should carefully clean the laser machine and ensure that the consumables are replaced regularly. You can find suppliers that sell good quality trumpf parts, amada parts, etc. online. A good quality spare parts lasts longer and helps in maintaining the quality of cut.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/what-are-laser-cutting-machines-and-why-we-use-them

How to Manage Spare Parts Efficiently

It is important to manage spare parts efficiently as it acts as a foundation for dependable plant operations. It will make the crises less destructive and more manageable. As a plant manager, you need to know the tips to manage them. So, in the article, we will discuss some of the factors that you must consider to manage your spare parts and make the company more effective. Let us start with a pro tip: Always use quality spare parts like Trumpf parts to get the best quality out of them.

Tips to Manage Spare Parts Efficiently

The below tips will help you to enhance performance, increase productivity, and reduce the cost of the plant.

Strategize the Operation

Many businesses adopt the practice of creating an operational plan based on responsive events. One can strategize the business with either a reactive or predictive approach. In order to perform spare parts management, you will need a predictive approach to strategize your business efficiently. I don't mean that you need to completely abandon a reactive approach here, but the core approach needs to be a preventive one. This includes the ability to prevent any future problems before they occur.

You should always look out for failure patterns because they often reveal problems that are less visible or we forget to notice. The collection and analysis of data need to be relevant in order to improve your business management strategy. You need to use predictive management to use the resources efficiently, reduce costs, and save time.

Effective Parts Inventory Control

You need to store and organize spare parts in a chosen and secure space. This will help you to keep a check on spare inventories, save time in finding the needed part, and also save the parts from being damaged. Proper analysis and review of the storage and check-out system is necessary as it can reveal a lot about the quality control of your inventory. 

For better inventory quality management, you can develop precise standards to categorize and define spares. You can periodically review all the spare parts based on time, replacements, etc. You can also conduct a regular review of the spare parts to check if you are holding any excess stock for particular parts or if you are running out of any.

Adopt Better Security Measures

Limiting access to the inventory parts warehouse is a step you should consider applying. Giving everyone access to the inventory parts warehouse will only cause never-ending entries of inventory inaccuracies. You can adopt policies that can restrict some staff from accessing the inventory. You should also install security camera systems in your inventory warehouse. You can also keep security guards that allow only people who have a certain badge to walk into inventory.  

Stock Parts for New Equipment

The most common mistake every other plant manager does is storing no spare parts for new equipment. It often seems that there is no need to invest in spare parts for new equipment, but there is. Because you should not just assume that the vendor you bought the equipment from sells faultless equipment. 

It may be suitable for some time, but there will be a time when it will need repairing, and you never know how early the problems can arise. In such situations, investing in spare parts for new equipment is a smart thing to do. And while socking the spare parts for the new equipment, ensure that you choose the best quality parts like Trumpf spare parts for gaining its original-like performance.

Calculating Risk for Every Equipment

Any equipment can cause failure at any time and you cannot control it most of the time. Instead, you can calculate the overall downtime risk and possible aids for every spare part. This way you can have a possible time when the spare part may need a replacement or polish. Additionally, you can use good quality spare parts like Trumpf spare parts to increase the lifespan of spare parts. 

Here the question is, how can you calculate risk for each equipment? Let me help you with some activities you can perform daily for this. You can calculate the exposure of a spare part by determining the total cost of one-hour downtime it gets for your firm. You also need to determine the cost and reasons for any part's damage for further precautions. You can create different sections of cost for purchasing such as "new vs. old" parts for replacement.

Final Words

With the above tips, you can make your inventory system efficient and responsive to meet your operational demands. With proper spare part management, you can save time, money and accelerate the overall performance of your equipment. But the first and foremost thing you need to start with is investing in good quality spare parts like Amada and Trumpf parts.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/how-to-manage-spare-parts-efficiently

7 Tips to Maintain Your Fiber Laser Cutting Method

Maintenance does not mean learning how to fix things; rather, it means keeping things in a manner that does not need any repairing or fixing. And proper maintenance is exactly what one should do for successful Fiber Laser cutting machine maintenance. Not all fabrication managers realize the importance of it, however, the truth is that a successful fiber laser maintenance schedule is a significant factor for a successful fiber laser operation.

Fiber laser cutting machinery repairs can be a costly reminder to perform proper maintenance. Because we know that if one machine does not work well, it will hamper the entire process and the final output. Thus, to avoid the repair cost of laser cut parts, let us look at some tips to maintain it.

1. Train Your Employees

Never skip on this part. No matter how trained employees you hire, training them regularly according to your business necessities, goals, and products is essential. Training your team is a necessary investment that will pay you dividends in the form of customer satisfaction. Training will also save you money in the long run. Because if you don’t train your employees properly, then they might use the laser machine part in the wrong way, which can lead to loss of tons of material, and you would not be able to see perfection.

2. Maintain a Maintenance Guide

With every Fiber Laser Cutting machine, the manufacturer offers a recommended guide for maintenance. You should practice following it regularly and be very keen while doing activities like cleaning. Go as per the guide because it is solely written for your machine model. Overlooking it might turn into disastrous encounters.

You should keep a maintenance log and fill it with each maintenance interval. This machine parts and maintenance log can help you to avoid disastrous encounters and will help you to know your machine and its requirements better. Also, let your employees know about the same and train them for maintenance too.

3. Know Your Options

No matter what you are purchasing, you should know that part's quality, reliability, and its lifespan. This will help you to calculate your production cost. This directly means that investing in quality parts like trumpf laser parts, amada laser parts, etc., can serve you quality outputs and longevity, thus making your investment-worthy. Even replacing consumables when needed, like nozzles with quality trumpf laser nozzles, will enhance the quality of the final output.

4. Consider Replacements 

What is MRO? Maintenance, Repair, and Operating (MRO) are critical for your maintenance schedule of the fiber laser cutting machine. If you operate and maintain your machine parts regularly and adequately, then you might know the importance of replacing them at intervals.

There can be times when your laser cut parts need a replacement due to various reasons, and avoiding replacing them can result in damaged output. For this, you need the right and functional parts in their place. Thus, consider checking on all the machine parts on time and replace them if required. It will promote the longevity of your machine.

5. Monitor Machine Parts

A service team and trained operator can predict machine failures by monitoring machinery parameters like hours of use of each consumable, its precision ratio, etc. Monitoring the machine parts closely can be an easy and effective way to detect any issues or damage and predict when things such as lenses and nozzles likely need a replacement. 

6. Extend the Warranty Period

On buying any new equipment, you can also get an extended safe warranty. Talking about a fiber laser cutting system, it is wise to take the warranty card. Because any error in the fiber cutting machine will cost you a lot to fix without a warranty on used machinery. And on top of that, taking a warranty card is often not an option.So, then how can you save your machine parts and money both? You can have a setup with a preventive maintenance package. From where? Either from your OEM or an aftermarket service company. But make sure that it specializes in your specific machine model.

7. Care for Your Key Accounts

Almost all shops have a few significant customers or, as we say, "key "accounts that provide the company with the majority of their fiber laser cutting projects. You as a company can know their production schedule and align your machine's maintenance schedule accordingly. 

This will be of great benefit to both the parties. It will allow you for more uptime when the demand is high, and in the other downtime, you can schedule your preventive maintenance. Knowing their projects can also help you to order the necessary materials and schedule any urgent necessary maintenance.

With all these tips, you can maintain your fiber laser cutting machine and prevent resolving it before it is created. Regular checking of the machine and keeping a record of its functioning will help you to know more about your laser cutting machines and provide it with what it wants before the situation worsens. Also, replacing laser parts like nozzles or other consumables with quality parts like trumpf laser nozzles or trumpf laser parts will help promote the machine's longevity and provide quality performance. 

Remember: A preventative maintenance practice is a great way to minimize cost and maximize perfection.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/7-tips-to-maintain-your-fiber-laser-cutting-method

4 Tips to Maximize your Laser Engraving Production

The good thing about laser cutting and engraving is the speed at which they can etch a pattern or carve even an intrinsic design. However, that’s not enough to boost production. Laser operators often need to look for ways to maximize their productivity. Are you, too, looking for ways to use lasers efficiently?

If so, use Trumpf Parts and Bystronic Spare Parts for laser consumables. They are durable and provide better quality than other brands. 

The other tips that ensure using laser machine to its highest potential are:

1. Engrave Multiple Items in One Go

If you want to boost your production, engrave multiple products in one. It reduces the processing time, efforts, and even cost to a certain extent. For instance, you have to engrave plaques or courses with similar designs. So, there you can print multiple at one instead of designing one at a time. It will help you save your time by 37 percent, says a study. 

However, the number of items you can design depends on your graphic table size. Therefore, make sure that your paper size of the graphic design program meets the highest table size. By doing so, you can print maximum items at once. You can use a jig to space the items so that they don’t mix up while engraving. 

2. Adjust Resolution

Image resolution is important in engraving. The higher the resolution, the better would be the image. But higher the DPI, the more time it would take to engrave. DPI refers to dots per inch, and higher DPI means the engraving dots will be closer. It would result in a higher detailed image. However, it would take more time. 

If you want to engrave in a shorter time, you can go for a low-resolution image. It would save your time by around 33%. You can also offset your resolution with dithering patterns. Dithering patterns are visual dot patterns that you can see in lower DPI. Therefore, to achieve target results adjust resolution and DPI with dithering patterns. You can engrave your design in less time. 

3. Use Color Mapping

Color mapping further helps save time. Let’s say your design consists of three columns with 30 names in each. The laser machine would consider it as a whole instead of separate columns. It would pass through the white space and engrave the names in one color. 

So, to avoid this, you can use color mapping. It would enable you to skip the white spaces and assign different colors to columns, along with engraving order. With this process, your laser would consider columns as different and engrave accordingly. It would travel through the white space only when it has to switch to the next column. The color mapping approach can save you 47% more than others. 

4. Pre-Engrave Items

Customization is popular. Many businesses are adopting it to enhance the customer experience. But for your laser engraving business, it can be inefficient. If you have to engrave the same designs repetitively, it can increase the production time, resulting in inefficiency. However, you can curb it by pre-engraving the inventory before single orders come in. For example, you can pre-design a batch of keychains or cutting boards. When an order comes in, you can add a custom quote or saying according to customers and pass it on. With a little change, you can avoid bottlenecks in day-to-day orders. Also, the small change would take less time than engraving the entire design.

What’s More?

Use center engraving to set custom jobs on items. Using a job manager to streamline the laser workflow is also a great idea to boost productivity. In addition to these, make sure to add high-quality branded parts like Trumpf parts and Bystronic spare parts. After all, maintaining consumables is also a trick to increase laser efficiency.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/4-tips-to-maximize-your-laser-engraving-production

CO2 Vs. Fiber Laser: Which one to choose?

Which is better technology? CO2 vs Fiber Laser is one of the common discussions in the manufacturing circle for many years.

Most manufacturers utilize both CO2 and Fiber technologies. They do so as they have noted the difference in technologies, abilities, and performance. Ultimately the selection of the technology comes down to the material you are cutting and its thickness.

The common thing between them might be Mitsubishi spare parts and Trumpf parts. However, Mitsubishi spare parts are superior.

Let’s know the CO2 and Fiber Laser process and their advantages and disadvantages.

1. CO2 Lasers

CO2 laser development dates back to 1964 by Kumar Patel. It is quite a convenient process even today. CO2 lasers are the high power continuous-wave lasers available at present. It is one of the oldest gas lasers available.

What is CO2 laser cutting?

In CO2 laser cutting, the light begins to process when electricity runs into a gas-filled tube. The gas tube has mirrors at both ends. One mirror is quite reflective and the other one lets the light come through.

The mirrors lead the laser beam to the material that needs to be slit. The gas is usually a blend of nitrogen, helium, hydrogen, and carbon dioxide.

Advantages of CO2 Lasers

• Good Finishing

 CO2 lasers can give you a finer edge on stainless and aluminum workpieces.

• It is Flexible

CO2 lasers can work across the range of non-metals and laser applications.

• Good With Thick Materials

Lasering a thick material is no more an issue with CO2 lasers. The CO2 lasers leave the finishing even smoother on thick materials than fiber lasers.

• Faster Process

The CO2 lasers slit the material faster in a straight line. Also, it offers a quick probing time from when the cutting is first started.

Disadvantages of CO2 Lasers

• Maintenance

Most of the components present in this technology need maintenance. This can not only disrupt your manufacturing process but also be expensive.

• Machine Size

The major issue with the CO2 cutting is its machine size. The machines are gigantic. Additionally, the CO2 tube requires much space. In a nutshell, it can occupy a big area. It is an issue when you are working in a small workshop or running a small business.

• Difficulty in Transporting

As it is a heavy and gigantic machine it is not transportable. Moving the machine to another place is a sluggish and costly process.

2. History of Fiber Lasers

Fiber Laser’s invention dates back to 1963 by Elias Snitzer. Yet, it took 2 decades to develop before they could be used commercially.

Even after hitting the market almost after twenty years, they are still away from being perfect. Though the first fiber laser was useful, it was not apt for heavy industry use as we see today.

What is Fiber Laser Cutting?

It is the heated cutting process that utilizes a high power density laser beam to melt, evaporate, and slit.

At the same time, high-speed airflow blows away the molten material, gaining on the cutting process.

The fiber lasers are constantly expanding their field. Though it is not perfect, it has become the hot spot of industry research and development. 

Advantages of Fiber Lasers

• Low Maintenance

Optic fiber transmission, without a reflector, is maintenance-free and can save a lot of maintenance cost. Its mass use of mirrors, bellows has a less amount of cost associated with maintenance.

• Speed

There is no comparison between CO2 and Fiber Laser in thin materials. Fiber lasers have double or triple the speed.

Numerous Varieties of Cutting Materials

One can use the fiber lasers on a range of materials like metal, non-metal, leather, wood, fiber. But, different materials might require different laser cutting techniques based on properties. 

Disadvantages of Fiber Lasers

• Finishing of Thick Material

One of the advantages of a CO2 laser is finishing on the thick materials, especially stainless steel and aluminum. Fiber laser technology is still far compared to the CO2 in this case.

• Flexibility

CO2 lasers are more flexible as compared to CO2 lasers. The CO2 lasers can slit a broad range of materials, especially non-metals. 

• Up to You

Like every other technology, these both come with strengths and weaknesses. CO2 is older and the Fiber lasers are gaining the market fast. With the speed benefits, the operating cost is also less than the CO2 lasers. 

Financial savings from the fiber lasers can be game-changing. But, you should choose technology based on material and other resources. Like if you need to work on thick material, CO2 lasers would offer better finishing. For the thin material, you should go with fiber lasers.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/co2-vs-fiber-laser-which-one-to-choose

Complete Guide to Laser Ablation

 We have heard and read a lot about laser engraving, cutting, and marking. In this article, we are going to discuss laser ablation. Let’s understand what it is, its process, and factors one needs to consider.

What is laser ablation?

It is a process in which using laser beam precision it removes layers of solid metals. The beam will irradiate the surface and expose it to radiation.

What is the process of laser ablation?

The process works by focusing a laser on a substrate and removes material that is on the surface. The amount it removes depends on the intensity, pulse length, and wavelength of the laser and material. The area absorbs the laser and breaks down the chemical bond in that area. While choosing a laser machine try to choose the one which has  Trumpf laser parts or Amada laser parts.

With a low level of laser flux, the material which focuses absorbs the laser energy and changes to a gaseous state. The higher level of laser flux, the material it focuses upon usually converts to plasma. It is possible to undergo the process using pulsed fiber laser and continuous-wave laser. The first method is very common due to the high level of laser intensity.

Laser ablation has many benefits over traditional methods of processes like thin-film removal.

Whereas, another solution has to undergo many processes i.e. costly, time-consuming, inflexible, and has high risks. The process is more efficient, reliable, and cost-effective.

What are the uses of laser ablation?

The ablation process has many usages. The whole process undergoes with least heat useful to transfer the surrounding material. This means the process will have no effect on the parts of the materials which you don’t use. It is great on materials like plastic, metal, ceramic, biological tissues, etc.

This advancement in fiber lasers helps you focus on small specific spots to get the correct results. It also determines the concentration levels of a particular chemical or material on a surface. You can achieve it by generating bright plasma on the surface and then analyzing this to see what is present.

It is a friendly process to determine chemical analysis compared to traditional methods.

You can use this process to deposit a film on a surface and produce things like nanomaterial or superconducting materials. You can also use this for the micro structuring of an object.

Following are some of the major factors you should consider for laser ablation:

1. Wavelength:

Select wavelength using the least absorption depth. It is useful to have high energy deposition with a small volume, this results in a quick and efficient ablation outcome.

2. Pulse Duration:

It is good to use short pulse durations so you can perform at most peak power. Further, you can cut the thermal damage which inflicts on the surrounding area and this reduces due to the precise nature of the process.

3. Pulse Repetition Rate:

The pulse repetition rate needs to be high so that the heat caused due to ablation is proper. This results in a more successful ablation as energy waste will reduce.

4. Beam Quality:

The laser beam needs to have enough quality to perform the process. The quality of the beam determines its brightness, focus ability, and homogeneity. The beam size will also need control so that you don’t ablate in large areas.

5. Application Areas:

Laser ablation is useful because of its precise, accurate, and friendly nature. It uses many different application areas and industries. Its ability to remove thin films has benefits for electronics and semiconductor industries. It is also useful in other industries like medical automotive, etc.

6. Laser parts:

A laser part of any machine plays a vital role. Remember to use the ones which are easy to find and replace when needed. Laser parts are important because they also determine the way laser machines function. Try to use machines which have Trumpf laser parts or Amada laser parts as they are easy to find and replace.

Conclusion:

Laser ablation is also as important as engraving, cutting, and marking. It too has a lot to contribute to the fabrication process and industry. Hence, along with knowledge of other verticals of laser machines, it is important to know about ablation and its uses.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/complete-guide-to-laser-ablation