Tuesday, July 12, 2022
How to Maintain a Laser Machine
Thursday, May 26, 2022
Fiber Vs. CO2 Laser: Pros and Cons
After the invention of computer-controlled machines, CO2 lasers gained a lot of popularity in the market. Later on, fiber lasers came into the market. Both these machines have their own advantages and disadvantages when we compare their speed, cost, precision, and more. And so, the manufacturing industries often feel confused when choosing between Fiber and CO2 laser cutters. To make it easier for you, we have explained both the laser machines and including pros and cons.
What is a Fiber Laser Cutting Machine?
The CNC machine controls the light source from the resonator and delivers it to the cutting head. The laser is emitted from the end of the cable and refocused to a series of focal lenses on the cutting sheet. The fiber laser has cutting gasses like NO2 and O2 around the material, which helps in vaporizing the intense heat and blowing away the dust particles.
Fiber lasers are generally used for etching, engraving, and metal annealing. As they produce small focal diameters (which means higher intensity), it is suitable for the high contrast markings like serial numbers, barcodes, data matrices on the metals, etc. They are often used for product traceability by directly marking the product parts.
The fiber machines require less maintenance and have a long service life. Also, using good quality spare parts like Mitsubishi laser consumables or Trumpf laser consumables will increase the shelf life of the parts. The size of the machine is smaller than the CO2 lasers. Also, the electrical efficiency of the fiber laser is high, so it significantly uses less power than CO2 lasers, which means substantial cost savings.
Apart from cutting, fiber lasers are also used for industrial cleaning applications like removing dust, paint, oxides, and any kind of contaminants.
What is a CO2 Laser Cutting Machine?
The light from the CO2 resonator is refocused by using a series of lenses for the reflection process. Here the cutting head emitted light. The path of the reflection process is protected with laz gasses to keep the path clean and dust-free. Thus, this beam path delivery system ensures no dust interferes with the delivery, and the laser path passes with full intensity.
The CO2 laser is ideal for a wide range of non-metallic materials like textiles, plastics, glass, acrylic, wood, and stones. It is also used in pharmaceutical and food packing. We can also use it for marking PVC pipes, mobile gadgets, electrical appliances, integrated circuits (IC), and electrical components. The CO2 lasers are best for cutting thicker materials.
For all materials above 5mm, CO2 laser can deliver faster piercing, straight-line cutting, and a smooth finish. The one drawback of the CO2 laser is that it consumes more power when compared with the fiber laser, which means higher cost of operation. Last but not the least, make sure to use good quality Trumpf, Amada, or Mitsubishi replacement parts for better cut quality.
Pros and Cons of CO2 and Fiber Laser Cutter
Advantages of CO2 Laser
- The CO2 lasers leave the best edge quality specially for aluminum and stainless workpieces.
- They can also be used for cutting non-metals.
- As these technologies have been in use for so many years, the results are predictable, and the user has assurance of the quality of the cuts.
Disadvantages CO2 Laser
- The CO2 laser requires a blower, chiller, and beam path delivery system to ensure the working of the laser beam. All these processes consume a lot of power and, thus, it is costly.
- You require regular maintenance of the system, which adds up to the cost.
- It is not the best choice when it comes to cutting thin materials.
Advantages of Fiber Laser
- The fiber laser cutting system is cheaper compared to CO2 lasers.
- With the use of mirrors, gasses for the beam path delivery system, the cost of maintenance is reduced. And the consumables from good brands like Mitsubishi replacement parts, and Amada replacement parts can be easily found online.
- The fiber laser is way faster than the CO2 laser.
- They consume less power compared to CO2 lasers.
Disadvantages of Fiber Lasers
- Fiber lasers do not give a proper finish while cutting thicker materials compared to CO2 lasers.
- They are compatible with cutting non-metals.
- They are not as known and familiar to the users as the CO2 lasers.
Conclusion
The choice is yours; if your business requires cutting non-metals, then go for CO2 lasers, and if you require a cost-effective and faster machine, you must go for the fiber laser cutter. Both the laser machines are best in their own way, and to keep receiving the best performance from both, it is important to maintain them. For that, you can use good quality Mitsubishi laser consumables, Trumpf laser consumables, etc. Suitable quality consumables will last longer, and you will receive good quality cuts for a more extended period of time.
Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/fiber-vs-co2-laser-pros-and-cons
Tuesday, December 28, 2021
9 Reasons Why You Should Use Laser Cutting Method
Laser cutting was first used for drilling holes in diamond dies in 1965. It soon evolved, and people started using it within the aerospace industry, where various types of lasers were produced to cut metals and non-metals.
This is basically a popular method of cutting shapes or designs onto metal sheets or other structural materials. The laser beams can be easily directed in the desired way for the required results.
Benefits of Laser Cutting
1. Flexibility
One does not need to have a separate setup of tools for separate cuts, and intricate cuts do not cause any problems. You just need to have one set up and can cut many different shapes of the same material and thickness.
2. Speed
When we talk about complex cuttings, the laser cutting method is much quicker than a traditional cutting method. For example, if we compare thermal cutting methods like plasma/flame cutting with laser cutting then the cutting slot of the plasma cutting machine is a bit larger than the cutting slot of the laser cutting machine. This machine has a faster-cutting speed that can reach 10m/min, and this speed is much faster than the plasma cutter.
And if your metal cutting process is completed earlier than time, then your whole back process will move smoothly. Also, it is easier to do more in a small amount of time when one has all the pieces they need to cut and ready to go.
3. Precision
While cutting the materials, accuracy is one of the primary features to keep an eye on. And this method provides you with the advantage of accurate cutting compared to any other thermal cutting method. It provides you with an accuracy of +/-0.1 mm. This leads to a precisely shaped cut material in the end. Also, you might need no added tolerances while using this method.
4. Repeatability
+/- 0.05 mm ensures that every other part replicates the previous one precisely. For such accuracy, you need good quality laser parts like Mitsubishi laser parts, Amada laser parts, etc.
5. Automation
The laser cutting method is highly automated and needs just a small workforce. It needs an experienced machine operator that will play a big role in the final quality outcome and with a little more manual labor at a lower cost. This way, it is far more affordable than the other cutting methods. Many cutting machines even come with feeding systems and follow-up conveyors. However, such setups surely make for a higher-priced laser cutting machine.
6. Consistency
With precision comes consistency. Laser programming gives you the same cut every single time.
It’s sure to give you what you’re looking for, no matter how large or small a piece is. This is a great bonus if you’re ordering a lot of metal pieces at once or if you can’t afford to get an order shipped to you with a bunch of errors.
7. Quality
If you are using the right setup, the laser cutters will only leave a small burr. Usually, it is not necessary to remove it. However, it depends on the quality of the material, its thickness, and many other factors. It also has a small heat-affected zone (HAZ). As the microstructure of the HAZ changes, a smaller HAZ area often results in predictable and more reliable parts. Don't forget to do a quality check regularly. This will help you detect the faulty laser parts to replace them with quality Mitsubishi replacement parts.
8. Contactless Cutting
In this method, only the beam of the laser comes into contact with the material. Thus, there is no mechanical friction that can possibly wear tools.
9. Versatility
This method is suitable for many different materials like wood, acrylic, MDF, paper, etc., with varying thicknesses. And only one laser cutting machine can be used to perform different jobs and cut different shapes. However, the ability to cut some of these materials totally depends on the power of your laser cutting machine.
Additionally, laser marking is another way to use these machines. And laser marking has a lot of applications while producing everyday products.
Lastly, this technology is suitable for a variety of profiles. For instance, tube laser cutting can perform the cutting process on anything from box sections to open channels.
Conclusion
With all the above-mentioned benefits, we come to the conclusion that this method is the modern and popular cutting method. It helps one to cut the most tricky shapes on the most challenging materials easily. Thus, installing a laser cutting machine in your manufacturing company will save you time and cost by providing productivity and precise cutting in return.
Make sure you invest in good quality parts like Mitsubishi laser parts for the longevity of the machine and accuracy in the result. Also, for replacing your laser parts, in any case, they malfunction, then you can go for Mitsubishi replacement parts. Such quality parts will match your old machine's requirements perfectly.
Monday, October 11, 2021
Top 12 Car Parts You Should Know About
Whether you repair on your car or bring it to the service center, it is helpful to know the common parts of a car. It helps in making educated decisions on car maintenance. We have a guide to help you get started with all the information about different car parts.
1. Radiator
The radiator is a heat exchanger useful to remove heat from the coolant in the cooling system to prevent your car's engine from overheating. The hot coolant is routed through the radiator. Here, the coolant can exchange heat with the passing air.
For general maintenance on your radiator, you should check your coolant levels twice a year. Replacing your cars's radiator can take most of the day but it is a doable DIY job. If you want to replace your radiator, use good quality parts like Mitsubishi replacement parts. This will help in increasing the longevity of the radiator.
It is also notable that when you use a good quality replacement part, it becomes easier for you to fit those parts properly. Because the quality parts have precise cutting and folding. Additionally, you should refer to your car's repair manual because each car is slightly different on its own.
2. Battery
The battery stores all the energy in chemical form to release it as electricity to run your car's electrical components. Some other terms that you may hear when talking about a car battery are:
- Battery Terminal
It is a means of connecting the battery to the car's electrical system. The three types of battery terminals are post or top, side, and L.
- Battery Capacity
It is the energy output of a battery measured in amp/hours.
- Cold Cranking Amps
It refers to the amount of current the battery can supply to the car.
- Group Size
This is just what it sounds like - the size of the battery. Standard group sizes are:
- 24, 24F
- 25
- 34
- 35
- 51, 51R
- 52
- 58, 58R
- 59
- 65
Battery is one of the crucial parts of your car and thus it is advisable to let the best do their jobs. Mitsubishi machine parts can make sure you have the correct battery for your car.
3. AGM
This stands for absorbent glass mat. It is a design in which sulfuric acid gets absorbed by a fiberglass mat. It makes the battery spill-proof and better at holding a charge.
4. Brakes
A car's brake system is useful to stop or slow a car and prevent it from moving when stopped or parked. The two most common systems of a car brake are disc brakes and drum brake systems. Here are some of the most common disc brake parts:
- Caliper
- Brake Pad
- Brake Rotor
Drum brake systems usually consist of a brake drum and shoes. The shoes are covered in friction material pressed against the inner part of the drum to create friction and eventually to slow the car.
Do you hear squeaky brakes and see a brake job in your future? Well, we can help you get started. Brakes are the life saviors, thus it is important to keep a check if your brake fluid isn't leaking. You should also know which kind of brake pad you need to buy as per your car model and damage. Mitsubishi replacement parts and Mitsubishi machine parts can be a good choice for trusting on with brakes.
5. Alternator
It is an electricity generating device that converts mechanical energy to electrical energy in alternating current. It is useful in supplying power to your car's electrical system through the battery.
If you ever notice that your battery is not working or appears swollen, then your alternator could have a faulty voltage and it may be overcharging the battery.
6. Axle
The front and rear axles are cross members supporting a car where there are wheel hubs attached. Axles are also part of your car's suspension system and are responsible for sending power to the wheels from the engine through the transmission and differential. They link the wheels to the car thus ensuring its proper alignment.
7. Muffler
This comes just before the end of the exhaust pipe. It helps in reducing the noise emitted by the exhaust system. Muffler restricts exhaust gas flow that leads to a quieter ride.
8. Tailpipe
It is the pipe that carries out exhaust fumes from the muffler or catalytic converter to the car's rear.
9.Fuel Tank
It is a storage tank for gasoline that powers your car to run or work.
10. AC Compressor
It is responsible for pumping coolant throughout your system and starting the cooling process of your car. Without it, the AC system of your car will not work. It uses the power of battery and fuel to give you chilled cars under the summer sun.
11. Shock Absorbers
This is a hydraulic device used at each wheel of the suspension system. It helps to control the up, down, and rolling motion of a car body by dampening the oscillations or jouncing the springs when the car goes over bumps.
A typical shock absorber has three functions:
- Control body sway
- Dampen the effect of spring oscillation
- Reduce the tendency of a tire tread
12. Transmission
It is a gearing device of a car that provides variable ratios between the engine output and the differential input. Automotive transmissions are usually more complex than bicycle transmissions. Still, they play the same primary function - allowing the driver to select smaller or larger gears to optimize driving conditions without working the engine too hard. There are two types of transmission:
- Automatic Transmission
- Manual Transmission
I hope the guide was helpful for you. But you should always consult your car's manual and a repair guide before making any decision related to replacing or fixing the parts. Also taking help from a licensed professional mechanic is always the best option of all.
Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/top-12-car-parts-you-should-know
Friday, December 4, 2020
Top 6 Benefits of Laser Engraving Machines
Laser cutting is an advanced level technology useful in many metal fabrication projects. There are many different methods that fabricators use to cut metal, but laser cutting is one of the most advanced techniques, because of their ability to make precise cuts at an unmatched speed.
So, if you too are in manufacturing and are considering using laser cutting in your next project, you might be thinking about its benefits.
Today, in this article, we decided to come up with the benefit of laser cutting machines. Let’s discuss them in brief:
1. Short lead times:
Laser cutting is known to cut metals accurately at faster speeds. When you are dealing with metals under ⅜” thick, laser cutters will cut faster. When dealing with thick materials, the cutting time length increases, but they still work quickly. Laser cutters suit well for operations of both small and large scales and can help shorten production time. To do so, it decreases the time occupied by cutting materials. With the right type of laser cutter, fabricators offer the fastest cutting speeds on the market. Additionally, use laser machines which have mitsubishi replacement parts, mazak replacement parts as they are easy to find and replace.
Laser cutters can be very useful in helping to rapidly create prototypes. Additionally, you can decrease the cutting times, and laser fabrication increases efficiency because you can program multiple parts simultaneously.
2. Precision:
Nothing can beat laser cutters in precision. CNC routers program the cutters for complex cuts in elaborate geometric patterns, and the result is accurate cuts and shapes. A laser cutter provides clean edges and a smooth finish. They can easily burn, vaporize, or melt. Due to this, there is no extra debris, which can lead to rough cuts. This not only creates high-quality parts but even helps to reduce waste during production. Laser cutters can produce parts with a high degree of accuracy; they are a perfect choice to cut parts to fabricate aerospace parts and medical devices. It’s a tight dimensional tolerance, and quality standards are necessary.
3. Energy:
The efficiency of laser cutters, combined with technology, causes it to use less energy than other cutting methods. Laser cutters will use about 10kW of power during the cutting process. At the same time, other cutting mechanisms use 50kW of power. The manufacturers work smarter and use less energy both as a cost-saving mechanism and environmentally friendly. They are a great way to cut down energy usage during fabrication.
4. Consistency:
Laser cutters provide precise cuts. You need to be sure that your parts and assemblies are accurate. Laser cutters programmed with CNC CAD/CAM programs. It ensures that the same cuts can repeat as many times as necessary. Because laser cutting is very precise, you can be sure that its cuts will be exactly as programmed. The result is consistency in each fabrication project. When creating multiple copies of the same products, you can be sure that each copy comes out. You can also assure that each time you use the laser cutter, it will produce the same quality product.
5. Versatility:
Multi-axis lasers allow a wide range of projects that laser cutters can complete. Laser cutters can accurately cut a wide variety of material, including metals, alloys, diamonds, plastics, woods, and glass, and even different materials at once in intricately precise shapes. Their precision and accuracy mean that the types of cuts that laser cutters can make are endless.
6. Reduced Finishing Requirements:
The laser cutter produces highly precise cuts that lead to a few necessary finishing requirements. Edges produced by laser cutters are smooth and free from burrs. The beam focuses tightly, meaning there will not be internal flaws from heat exposure. Laser cutters will produce high quality, precise cuts; quality checks will take less time. They ensure that all parts specifications are met and lead to efficient quality checks.
Conclusion:
Make sure to use the laser engraving machines to its full potential and show your creative side to the world. You can also turn into a fabricator and start your own business. Make sure to use the laser machines with Mitsubishi replacement parts, Mazak replacement parts as they are easy to find and replace.
Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/top-6-benefits-of-laser-engraving-machines
Thursday, November 5, 2020
10 Amazing Things using Laser Machines for your Home
Using laser engraving machines can give a new dimension to your business. It even provides you and your customers a freedom to create almost anything and everything. They are very useful to help you create home decors with the help of laser machines.
Here, we will discuss how you can create your dream decorations for your home/enterprise. Without a further ado, let’s see the things we can design using laser machines:
1. Clock:
Laser engraved clocks provide a unique way to tell time as digital clocks are a thing of the past. Using laser engraving machines, you can engrave or cut them and customize them. You can sell them in restaurants, coffee houses, offices, or even homes. It’s a DIY time.
Laser engraved clocks can range anywhere between dollar 30 to 80 or more. But, can vary depending on complexity of designs. Additionally, it has a high profit margin opportunity for your business.
2. Wall art:
There is no limit when it comes to creating wall art. You can use different types of woods or acrylic materials to turn your imagination into reality. Using laser cutting machines cut them in an artistic way and gives the correct curve shape and design of your choice. Remember to use laser engraving machines which have Mitsubishi replacement parts and Bystronic laser consumables as they are easy to replace if needed.
3. Custom key holder:
Having a custom key holder can be the wish of many people and nothing is as attractive as it. With laser machines, you can create a custom key holder for your clients. You can engrave according to their requirements or even add your own creativity like the logo of your company, generic designs and many more.
4. Sign Boards:
For signage industry materials like wood, acrylic, or any other are useful. There are a lot of opportunities to design signage and show your creative side in it. You can cut indoor and outdoor signs with high precision, speed, and great quality. You can also easily streamline your sign production using laser cutters.
5. Bottle holders:
Customized bottle holders are everyone’s wish and are in trend like always. They are a booming market product and a perfect space for you to unleash your creativity. Try your hands and create some custom bottle holders for your customers’ home and grow your business.
6. Customized candle holder:
We all want to come home to a place which is vibrant and candles always have a special part to play. Especially scented candles. Using laser machines you can create your custom candle stands or handles. Try to make them as vibrant and creative as possible. Use different colors, designs, and shapes and put them in a proper candle handle.
7. Garden stakes:
Garden stakes are perfect for someone who loves to spend time with nature. Using laser cutting machines you can create custom garden stakes for them. This can also work as a perfect gift for your family and friends. Don’t forget to wear safety glasses while creating them and add your own personal touch to it.
8. Custom Furniture:
There is almost nothing which we cannot create using laser machines. Create a custom cool looking chair for your clients or even for your home. Create a chair, table, or anything and add your personal touch in it. If you are creating for your customer then remembers to add their names, some dedicated designs, and many such things.
9. Custom lamps:
Lamps are the most attractive thing in anyone’s home and they too create a very warm and welcoming environment. Now, with laser engraving/cutting machines you can create a custom lamp, hang, or keep them anywhere. They are best suitable for any space in your homes.
10. Paperweights:
Paperweights are very small things which most of the time goes unnoticed by people. But, with laser engraving machines you can now customize and create them in an attractive way. Create custom paper weights, add unique designs to it, and sell it to your customers.
Final words:
There are multiple custom home decor things you can create for your customers. Personalizing them adds more value to it and helps you grow your business. Laser machines are available from various manufacturers but make sure to have Mitsubishi replacement parts and Bystronic laser consumables. They are easy to replace if and when needed.
Friday, July 10, 2020
4 Tips Before Purchasing Laser Cutting Machine
The laser cutting machines with high power have high requirements for their components. This makes the whole equipment cost soar. So, if budget is important and thick metal cutting is not your priority then having a low power laser suits well.