Top 7 Benefits of Plasma Cutting - Vehicle Maintenance and Repair

 

Plasma cutting is an advanced cutting technique. It cuts through the thin sheet metal with a focused and ionized jet of gas. It’s known for cutting most non-ferrous metals, especially sheet-pressed steel, under one inch of thickness.

Plasma cutting is the first choice for fast, clean, and cost-effective cutting today. Its effectiveness on both thick & thin sheets and electrically conductive materials makes plasma cutting distinctive from other cutting methods.

But even after such distinctive advantages, many fabricators are unaware of it. This unawareness leads to the metal fabrication of inferior quality. In this article, we will share the top benefits of plasma cutting that you must know.

Top 7 Benefits of Plasma Cutting That You Should Know [400]

 High Speed

When it comes to cutting speed, plasma cutters top the charts. It can achieve a high temperature of 40,000 degrees Fahrenheit. This high temperature enables plasma cutters to cut through metal at lightning speed. A plasma cutter can cut a 1.25-inch thick sheet of metal in almost 1.5 seconds. To give you a perspective on how fast that is, an oxyfuel cutter takes around 20 seconds to complete the same task. This high speed of plasma cutting enables manufacturers to get more output in a short period.

Versatility

Traditional cutting methods are not that effective with Aluminium and Stainless Steel. Well, this is not the case with Plasma cutting because of its great versatility. Plasma cutting can cut diverse metals like iron, aluminum, brass, steel, copper, etc. 

It can also cut different types of metals stacked over one another. And that too at an impressive cutting speed. You can also achieve this versatility in your cutting operations. For this, you have to invest in Hypertherm plasma cutter parts.

Ease of Use

Plasma cutters are portables as you can take them everywhere with ease. Some brands like Hypertherm are so portable that only a single person can handle Hypertherm plasma cutter parts with ease. You may also consider carrying Hypertherm spare parts for any emergency.

Piercing Speed

Like cutting speed, Plasma Cutting outshines oxyfuel cutting in piercing speed as well. Many times, cutting applications need inside piercing. To pierce 15 mm metal through the Oxyfuel method, it needs a temperature of 1000 degrees Celsius. It takes approximately 30 seconds to achieve that temperature. In contrast, Plasma Cutting doesn’t need this step. So, it can do the same task within two seconds.

Cost-Effectiveness

Plasma cutting helps manufacturers to cut fast, and that too with little waste. Also, it causes little or no loss due to on-job injuries. These factors, and other cost-effective practices, lower the price for the end-user.

Safety

Plasma cutting is a safer option as it relies on inert gases. In comparison, Oxygen-based cutting like Oxy-fuel comes with greater risks. It comes with the risk of accidental ignition or explosion while they are in storage or use. 

Future-Proof

Many traditional cutting methods are on the verge of becoming obsolete. It’s because they have stopped growing and adapting to the latest technology trends. In comparison, plasma cutting is undergoing a process of development and growth. 

It has adopted the current trends in CAD/CAM design technology, CNC machining, and robotics. Such modern features enable metal manufacturers to stay relevant in these changing times.

Conclusion

Plasma cutting has gained popularity among metal fabricators. It’s mainly due to its unmatched precision and speed. It’s an easy-to-use cutting method that is versatile, cost-effective, and safe. You can leverage this future proof cutting method to produce clean, precise, and sealed cuts. To achieve the best results from this cutting method, you can invest in Hypertherm plasma cutter parts and Hypertherm spare parts.

Original Blog:

https://altpartsinc.wixsite.com/altpartsinc/single-post/top-7-benefits-of-plasma-cutting

Steps For Achieving The Perfect Press Brake Bend - Vehicle Maintenance and Repair

 Achieving a perfect press brake bend is a complicated task. And to accomplish it, you’ll require to follow several critical steps in a sequence. It means that you cannot skip any of these steps in the process. Each step is like a link in a chain. Adding these links step-by-step will form the whole chain. This is the reason why the success of every step depends on the success of its previous step.

To ensure the proper implementation of these critical steps, you require an advanced and robust press brake machine. For this, you can simply search “amada press brake for sale” on any search engine and get the best press brake machine for bending metals. Now, without any further ado, let’s have a look at the eight steps for achieving a perfect press brake bend.

Steps to Achieve the Best Press Brake Bend

Choose Metal Type

The first step is to choose the metal type. Different metal types have different properties which affect the way they react to stress. Metals also stretch when bent at different rates of force. The degree of this stretch depends on the material of metals. That’s why it is essential to know about the metal type material you’re going to use for the press brake bend. Apart from the metal material, the other factor determining the bend is the thickness of the metal, the shape of the die, etc.

Create Drawing

The next step is to create the drawing of your desired bend. You can do this by determining the shape of the bend that you want to produce. You can also use the previous reference drawings to ensure the preciseness and accuracy of the bend.

Choose the Bending Method

Choosing the most suitable bending method is critical in achieving a perfect bend. Most of the bending methods look identical, but they do have minor differences which sets them apart. Predominantly, there three types of bending methods:

• Coining

• Air Bending

• Bottom Bending

The selection of the bending method will largely depend on what you’re going to make. Apart from these you also have to consider the following factors:

• Tools available

• Size of the metal

• Type of metal

Determine Tonnage

The next step is to calculate the tonnage which is required to bend the material. The tonnage will also depend upon the material of the bending method. Tonnage charts are readily available on the equipment. If you don’t have one, then you can use the Press Brake tonnage calculator.

Assess Tooling Position

After determining the tonnage, you’ve to assess the tooling position of the material. If you need more tonnage than the concentrated load limit of the machine, then you’ve to go for the off-center. You can check if the press machine allows the off-center. If you don’t have one, you can simply search “  Amada press brake for sale” on any search engine. And get a press brake that comes with an off-center loading.

Install the Right Tooling

Once you make all the calculations, it’s time to set up the machine. This is the most time-consuming process. So, you must ensure that all your calculations are accurate. The manual setting up of parts will differ from machine to machine. If you’re missing a part of the machine, you can simply order Amada replacement parts to continue setting up the machine. If you’re still unsure how to set up the machine, you can consult the manual or ask any experienced press brake operator.

Enter Calculations

Once you set up the machine, you’ve to enter the calculations into your press brake machine. This step is highly dependent on the type of machine that you’re using. If you’re using an older machine, then it might require manual programming. However, the modern press brake machine comes with many things pre-configured. 

Examine Your Bend

The last step is to examine your bend. You can do this with a test run to ensure that everything is perfect before it goes to mass production. If you find any kind of error or defect, then you should go back to the previous steps to find out the source of the error.

It may happen that the initial parts of the mass production will have some imperfections, and that’s normal. However, you must conduct post-run tests to ensure that all the parts are meeting your standards.

Conclusion

Achieving a perfect bend is a step-by-step process where you must get the previous step right before moving to the next one. While implementing these steps, you might encounter some defective parts of the machine that can slow down the process. You can overcome this challenge by replacing those parts with amada replacement parts.

I hope this guide helped you to understand all the steps involved in the process of getting a press brake bend. If you have any questions or queries, you can post them in the comment section

Original Blog:

https://altpartsinc.wixsite.com/altpartsinc/single-post/steps-for-achieving-the-perfect-press-brake-bend-vehicle-maintenance-and-repair