How Laser Engraving Helps in Jewelry Industry

Customization is a new normal hence laser engraving is engulfing the largest market shares. Its applications are getting acclaim widely in different industries. With this constant increase in its usage and popularity, it is experiencing growing demand rapidly.

While there are different use cases of this technic in various industries, today we will discuss with you the advantages and different ways laser engraving machines and its parts like  Amada parts, Bystronic spare parts can be useful for the jewelry industry.

Fiber lasers are useful for welding different metals together, engrave the smallest of the jewelry pieces, or clean the jewelry. They assist users to work with tough materials like diamonds, smoothing the rough surfaces or removing the marks.

The jewelry industry covers a large market of approximately 70 billion dollars. Its most applications require fiber lasers for cutting, marking, engraving or welding. The major benefit laser engraving machines bring to this industry is -- precision. Because when engraving the jewelry piece, it is of utmost importance to pay attention to the minutest of the specifications. Because of its features, jewelry designers can experiment with the blank canvas and launch innovative designs in the market.

Let’s go even deeper and understand the way laser machines and its parts like Amada parts, Bystronic spare parts operate while engraving, cutting and welding the jewelry to understand their significance and benefits in the industry.

1. Jewelry Welding:

Jewelry laser welders are useful in filling porosity, re-tip platinum or gold prong settings. You can even resize/ repair rings or bracelets or manufacture defected pieces. 

Welding helps in reconfiguring molecular structures of the same or different metals during welding and allows two common alloys to merge.

For manufacturing and retail jewelers, this technic is useful for the wide range of jewelry applications. It has the ability to produce high-quality products in less time using a few materials which will help to eliminate extra heat.

2. Jewelry Engraving: 

The eco-systems of Laser marking and engraving are fast and provide efficiency. The process of laser engraving or marking is a new normal for the jewelry industry. It offers non-contact, laser mark, or abrasion-resistant on multiple types of materials.

You can carry out engraving processes of materials like gold, platinum, silver, brass, stainless steel, copper, titanium, aluminum, or any other wide variety of alloys or plastics.

You can even engrave identification text, serial numbers, barcoding, graphic or digital images or any other individual data processing. Hence, there are uncountable applications of laser engraving available that you can adopt.

3. Laser cutting:

You can cut almost any material like stainless steel, gold or silver using a laser cutting machine and its parts like Amada parts, Bystronic spare parts. The one thing that you need to remember is that for most materials the thickness should be 1mm for easy to the cutting of pendants, bracelets, charms, etc.

Whereas, on the other hand, the thickness for naming jewelry designs should be 0.5 to 0.8mm. The uniqueness of laser cutting is the various properties of these different metals.

Going further,  here are some of the reasons that a laser engraving machine can provide

4. Multipurpose:

The major benefit of laser engraving machines is that they are versatile. The single-layer system can engrave multiple surfaces, meaning using a laser engraving machine you can engrave silver, gold, copper, titanium, etc. or any other material.

Additionally, fiber laser machines can also engrave nonmetal surfaces like plastic, wood, acrylic, etc. by using it, you can personalize jewelry in different shapes according to your or your clients’ specifications.

5. Flexibility:

They may seem like a big giant machine, but they are easy to operate. You can engrave designs easily and can even mark the smallest of the designs on it precisely. Now, jewelry designers can utilize it to showcase their creativity and design the best jewelry.

6. Easy to use:

One of the major contributing factors in increasing the popularity of the laser machines is the ease it brings along. With the constant evolution in technology, to use these machines, you don’t need any expert-level knowledge to run your machine.

The software of these machines is similar to other designing apps like Adobe, Photoshop, Illustrator, etc. that you can even import existing files i.e. AI, DXF, JPG, etc. in the software itself.

Final words:

Having a laser engraving machine for the jewelry industry can be the perfect solution. Because with Laser Engraving, jewelry designers can unleash your creativity, benchmark the market trends and stay relevant in this ever-changing competitive era.

Source: http://altparts.mystrikingly.com/blog/how-laser-engraving-helps-in-jewelry-industry

Benefits of Laser Machines in Automobile Industry

With the continuous increase of laser engraving or cutting machines applications, there is not a single part of the industry untouched. Most of the industries like jewelry, medical, automotive, etc. you name it and they utilize these technologies to create enormous and unique products.

With its number of benefits, ease, and innovation, laser technology offers the constant evolution you can bring in your industry.

In our previous article, we elaborated on the benefits of the Jewelry Industry.

This article will be talking about the way laser technology is helping in the automobile industry:

But Before that, here is a brief history of the automobile industry:

The automotive industry is humongous and is rapidly growing. The first automobile industry invention was in the 1880s. And today it became a very staple and popular part of our society.

Around 80 million automobile purchases happen every year globally means 220,000 automobiles per day. And that is a huge number. With a large number of production happening every day, the best part is that the companies are taking accurate measures in handling the quality of these productions. They make sure that each and every part of the materials is of high quality.

Some fun fact:

There are considerations that an average car has 30,000 parts in it. This means that on average, 6,600,000,000 parts will be going out of the production line every day. To keep up with such huge manufacturing, it is important to have a reliable and efficient process to manufacture these parts.

That is when laser machines and its parts like Trumpf laser parts, Trumpf laser nozzles prove to be one of the most important and valuable assets to the automotive industry.

In terms of the production line, the automotive industry is similar to the aerospace industry. But, when it comes to product outputs, the automotive industry surpasses the aerospace industry with almost 100 million automobiles manufacturing as per the year 2016.

These numbers yield the fact that the automotive industry is all about high production, high-profit margins, high efficiency and a high level of safety. Similarly, fiber lasers can be useful in welding various parts of the automobile industry. They also help in creating parts that become the core part of vehicles.

There are multiple uses of fiber lasers within the automotive industry. The fiber lasers are currently useful at high scale in the automobile industry.

Various benefits they bring to the industry:

• Improvement in profits
• Increase in productivity
• Having great flexibility
• Superior quality.

Additionally, the growing market of e-mobility and electric cars is also helping in the rapid growth and adoption of laser technology in the automotive.

Features of laser technology like engraving and marking are being successful in marking the parts or adding the vehicle identification number (VIN), and serial numbers. You can apply these at the microscopic level which helps you and your company in manufacturing workflows. It even helps you in making the dashboards of the vehicles.

Fiber laser welding is also highly useful for applications like airbag initiators, batteries, fuel injectors, etc. and is especially useful for different metal welding processes.

In comparison to other industries, the automotive industry is rapidly taking over 3D printing through additional manufacturing processes which helps in rapid printing parts, tools, and devices. It even enables a rapid increase of prototyping which speeds up the research and development of the team.

As we discussed above, you must be aware of the fact that laser cutting has the potential and brings ease of use to the automobile industry when it comes to production.

Let’s understand how:

• Components:

In the automobile industry, the designs and productions of the components are much smaller yet very complicated. To make apertures for antennas, and other such delicate materials, laser technology is widely useful.

• Hydroformed parts:

They are the metal parts that form in 3D shapes and are a crucial part of any automobile business. To create such complex shapes, laser cutting machines and its parts Trumpf laser parts, Trumpf laser nozzles can help in cutting with accurate precision and provide perfect shapes.

• Airbags:

The biggest benefit of using laser cutting machines and its parts Trumpf laser parts can be useful to cut any material, not only metal. It can work with any material like airbags. The blade of the conventional cutting machine can cut the cloth too, but laser cutting brings the advantage of melting the edges quickly is that it does not leave a material to erode.

Final words:

Laser machines are here to stay and play a vital role in making even the smallest part of the automobile industry. They can help us in making more efficient and productive vehicles.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/04/18/Benefits-of-Laser-Machines-in-Automobile-Industry

7 Common Press Brake Issues and Solutions

Being a fabricator can be a difficult job because you need to make sure of hundreds of things like the machining workflow, bending sheets, quality of materials, etc.

While monitoring multiple things you need to ascertain that there is less room for mistakes with productive output.

But, as a fabricator there are many issues you must be facing in your day to day lives be it with the machines, sheet types or anything else.

However, you are not alone! Here in this article, we are going to discuss the 7 most common issues you will encounter and the ways you can solve them with your Press Brake Machine and Amada clamp base assembly, Amada work holders. So, without any further ado; let’s start:

1. Machine not getting started:

There can be multiple reasons for this type of problem like:

• Not releasing the emergency stop button, loose wiring, etc.
• There are also chances of the press brake machine Amada clamp base assembly, Amada work holders not working properly if its main components like thermal relays, overload protection, breakdown of the circuit, damage of AC or there may be some power issues, etc.

Solution:

• Check if the three-phase power is normal, if the wiring has become loose then you can fix it, or if the circuit part isn’t working then you need to analyze the problem behind it.

2. Ram cannot be bent or the bending speed is slow:

Yes, this too can be one of the issues you would be facing. Let’s understand its causes:

• The pressure of things like programming, machines’ tool settings, etc. is not up to the mark, parameters of the Y-axis are not good or the ram is not having a good conversion rate.

Solution:

You need to check the value of the Y-axis. It should be greater than the speed conversion point value. If it is not greater than it, then you will need to adjust the parameters of the Y-axis and also need to make sure that the programming of your operation is working correctly. You need to check if the valves of the machines are proper and are working up to the mark as well.

3. The main motor automatically stops:

There are chances that the main motor may stop abruptly because of overheating, circuit breakdown or any other issue.

Let’s dive a bit deeper into understanding the reasons behind this breakdown:

• Poor oil quality
• If you don’t change the oil in the machine’s Amada clamp base assembly and other parts for a long time.
• If valves are not working properly or the main valve is stuck.

Following are some of the solutions you can use to overcome this problem:

• You need to immediately replace the oil of the machine.
• Clean the main valve and the proportional valve immediately.
• Replace the circuit breaker or can even overheat the switch.
• Make sure to check the system output.

4. Inconsistent height:

This issue occurs when the backpressure is high and it creates inconsistency on both the sides of the sheet metal.

To resolve this issue, you just need to adjust the backpressure to a specific value and maintain its value consistently.

5. Ram takes too long during transition point:

There can be multiple reasons of this problem. Let’s see each of them in brief:

• Tank suction leakage
• The Y-axis parameters are not good
• There are chances of valve failure during installation or the machine is not getting proper spring tension

Below are the solutions to this problem:

• Start with checking the rubber sheet or re-install the cover of it.
• Adjust the parameters of the Y-axis so your machine is working seamlessly.
• Make sure to check the valve installation is proper, check the spring tension and also check the core of the valve.

6. The calculated pressure is more:

This problem arises when:

• The set of electric resistance is not correct
• The programming of the bending method is wrong
• The machine parameters modify material parameters or unit selection

Solution:

• Make sure that the programming is correct.
• Choose the press brake tooling in regards to plate thickness and V slot width.
• Make sure that you are checking the machine tool parameters.

7. Hydraulic temperature is high:

There are various factors that affect the hydraulic temperature:

• Filter blocking, oil pollution or deterioration, many such factors.
• Working under high pressure for long hours.

Below are some of the solutions you can use:

• Replace the oil and filter if needed.
• Check if there is a reason to work for long hours and high work pressure.

Final Words:

Having issues in the mechanical machine are very common and as a fabricator, you need to understand and try solving them. There might be days when you will face issues that are more critical than this. But, not losing your hope and trying to solve them patiently is the key.

Source: http://altparts.mystrikingly.com/blog/7-common-press-brake-issues-and-solutions

Evolution of Laser Cutting Machines And Things You can Create with it

The laser is the heart of Laser cutting machines. For us, it may be the stuff of science fiction, but for machinists, they are just another tool.

Do ever wonder, how incredible it is when a beam of light cuts a gigantic piece of metal. Nowadays this has become so commonplace. But how long has this been a case? Well, fasten your seat, as today we will be looking back into the extensive history of the “Laser Cutter”.

In the 1940s physicist, Charles Townes along with his team invented Microwaves Amplification by Stimulated Emission of Radiation machine i.e. MASER. It was indeed one of the greatest innovations in technology back then.

Despite having a number of limitations, it was a stepping stone for further innovation. Later, Townes and his team were trying to push technology ahead and they were planning to replace microwaves with infrared light waves. This was a big NO from most of the experts. This process continues for several years. And finally, in the 1960s, there was a birth of Light Amplification by Stimulated Emission of Radiation machine i.e. LASER by physicist Theodore Maiman.

By that time, the invention of the laser was running very fast. In 1963 Peter HouldCroft from Welding Institute in Cambridge developed a cutting nozzle with an oxygen gas pump. After that, in 1969 three engineers at Boeing were writing papers on the ways of constructing a laser cutting machine to cut hard materials. And a year later construction of the first laser cutting took place in Scotland.

With these constant changes happening in laser there were many hopes of future development.

Before, people were using CNC machines and were working manually to cut the metal sheets or hard materials.

But, with the introduction of technology in the laser field people started using digital laser cutting machines.

Of Course, there were many advantages of using digital laser cutting machines introducing innovative parts like Amada laser parts or Amada parts and so their demand increased rapidly.

When you compare the CNC punches and laser cutting machines, CNC punches would occupy much space. Though it has sharp and strong presses, it is still difficult to separate metal of any thick sized sheet. As a result, it may create some mechanical issues as well. And the thicker the metal you cut, the worse the shape of it will be.

Hence, it is important to understand that laser cutting should not rely on physical force, it separates metal without creating an uneven surface.

The CNC cutting edge punch can wear out, whereas a laser cutting machine works on a basis of laser, so it won’t get damaged that much.

Here are some products you can work on for the Laser Cutting Machines.

1. Sheet Metal Tags:

Laser cutting equipment can create laser cut sheet metal tags. These are useful for manufacturers to differentiate similar parts handling/ washing baskets. With the help of these extra tags, it becomes easy to differentiate with other baskets.

2. Engraving Sheet Metal:

If the laser cutting machine has low power settings then it’s possible to use a laser cutting machine to partially cut the sheet into a piece of sheet metal.

You can engrave a variety of products using laser engraving machines. Customizing and sell them to your customers can be easy.

There is a number of products that you can engrave like keychains, tea coasters, photo frames, pizza oven faceplates, glasses, and many such things.

Engraving on products is a growing new vertical and you can start a whole new business with it if you want to.

3. Metal Baskets:

Wire mesh baskets are the perfect solution for household purposes and other manufacturing processes.

But, in some cases, it is important to use thick sheet metals along holes cut in dozens of individual steel wires.

Laser-cut sheet metal baskets have complicated shapes to meet specific needs. But, in reality, the strength of these baskets is on the basis of when there are fewer holes in space between them rather than many.

4. Cutting Parts:

With laser cutting parts like Amada laser parts or Amada parts, you can cut small as well as large pieces of sheet metals. These various cutouts can be useful in making small flat parts or many other products.

You can use them in products like computing drive mounts or miniature fan blades along with CNC press brake or other metal forming equipment.

Final words:

Laser cutting technology has come a long way. And is still growing. There are a number of things we can create using a laser cutting machine. Shops across the globe now rely on laser cutters for everything. An outlandish theory or idea has joined the lathe and the press as a necessity of the machinery world.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/04/02/Evolution-of-Laser-Cutting-Machines-And-Things-You-can-Create-with-it

Top Ten Advantages of Having Hydraulic Press Brake Machine

For almost 30 years hydraulic presses have been a leading trend for fabricators. The hydraulic press machines became trending products in the U.S. press market and are popular in European countries as well.

Hydraulic press brakes provide bending and folding more efficiently. For fabricators, they are the number one choice for special sheet metal work and continuous production applications. In the last decade, technology has gone through constant change. With improvements in seals, efficient pumps, stronger hoses and couplings they virtually eliminated leaks and minimized the required maintenance.

Let's look at its other advantages and how it can help your bending business:

• Pressure Control:

Hydraulic presses contain pressure relief valves. Hence, you can insert whatever pressure you require and the Press brake machine will repeat the preset pressure continuously.

• Lifting and Pressing:

Most of the press brake machines have double-acting cylinders. This means that you can have a lifting force and pressing force.

• Adaptability:

The Hydraulic press brake is useful in increasing the adaptability of your applications. Here are some of the common adaptations you can include: traversing work heads, pressure control, dual palm buttons, and many more.

• Simple Design:

Hydraulic press brake machines have a simple design and easy to operate interface. If you operate it as prescribed and maintain it on a regular base then you can use them for years without any trouble. You would require very few moving parts in a press brake and its maintenance costs are low as well.

• Pressure Tonnage:

The tonnage of the press brake machine will be the same, be it electric powered pump, air-powered or manual operation. Electric and air-operated models will make the process of reaching till tonnage faster and easier. Whereas, the manual operation might not give you the exact results.

• Choosing the right machine:

It can be difficult to decide which type of press brake machine you should be using for your material.

But, this task can be easy if you know the answer to three simple questions i.e. size, pressure, and speed.

The size of the press brake is an important part of any machine. It decides the opening of the machine. Its pressure determines the amount of the required operation. The experts recommend that you should use the tonnage twice than required. This is for safety purposes and to maintain the long life of the press brake machine. The speed determines how often you should be cycling the press brake machine parts like prima parts for your product. After getting your answer to these questions, it will be easier for you to select your press brake machine. You can find these products and their parts online when you search using Amada press brake for sale, Prima parts etc.

• Low Cost:

Hydraulic press brake machines are of low cost and simple to use. There are fewer moving parts with grease in the flow of pressurized oil. The breakdown time is also less in comparison to mechanical press brake machines.

The replacement of hydraulic press brake products is simple and inexpensive in comparison to mechanical press brake machines. The best part of replacing the parts in a hydraulic machine is that you don’t need to open the whole machine while replacing the parts. This means low maintenance costs and more up-time. You can find suitable parts like prima parts for hydraulic press brake machines online from the suppliers.

• More Capacity:

Typically, stroke lengths of 12, 18 and 24 inches are common but if you need then you can increase it. That means more bending capacity to work on metal sheets.

• Makes less noise:

As Hydraulic press brake does not have moving parts and flywheels, it reduces the noise level of the press brake machine. There are properly sized and mounted pumping units that exceed the federal standards of noise.

You can also control the noise level because you can control each phase of the ram movement. This makes it easy for you to finish the work with lesser stress and more efficiency.

• Safety:

Both the types of press brake machines, hydraulic as well as mechanical are safe if you can follow their application instructions properly. If you not then the machines may become less efficient with results not as per expectations.

With hydraulic press brake machines, you still get safety because you can control the ram movements easily. Also, you can interlock guard, as well as other safety devices that are present in hydraulic press brake machines. You can find your machine part online by searching the Amada press brake for sale.

Final words:

Over the years, press brake machines have evolved in terms of capacity and results. From using CNC punches, mechanical press brake machines to using hydraulic press brake machines today, this technology is bringing everything that fabricators would require.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/04/01/Top-Ten-Advantages-of-Having-Hydraulic-Press-Brake-Machine