Top 6 Advantages of Laser Cutting You Should Be Aware of

 For someone working in the manufacturing industry, it is common to think about using a laser cutting method for their next project. And the first thing you want to know before using any other technique than the traditional one is 

its advantages. So, we got you a list of advantages of using laser cutting methods. This will help you know how it saves your time, money, and labor and gives productivity, precise cutting, and versatility. 

 

A tip: Using Trumpf laser parts in your laser cutting process can  improve its shelf life and add accuracy to the results.

1. High Accuracy and Precision Cutting

Laser cutting utilizes a tiny and powerful laser that delivers a focused beam of light to the material. This helps in cutting the material with extreme precision.

The powerful laser often melts material with unparalleled accuracy. And in most cases, it possesses a typical tolerance of 0.003 mm to 0.006 mm. Whereas, a plasma cutter usually possesses a tolerance of about 0.02 mm. Additionally, some die-cutting tools have tolerances as high as 1-3 millimeters or even more.

Thus, laser cutters are the best choice when it comes to making it more precise. This justifies why aerospace uses laser cutting more oftenly. The requirements of tolerances are incredibly tight in aerospace which laser cutters can fulfill.

2. Economically Helpful

One of the best advantages of a laser cutter is that it is economical to use. Even if you are using laser cutting for limited-run projects, it will be an economically beneficial decision. This is because a laser cutter does not use any specific tooling. For instance, you do not need to custom-prepare individual dyes for different shapes or the project. You can calculate your savings on each project now by excluding the dyes. Traditional cutting requires dyes, punches, and everything custom-made for the order, but that is not the case with laser cutting.

 

All you will need to create a component with a laser cutter is a material to make, a laser cutter to cut, and a schematic to load into the computer. This way laser cutting process costs less for small-batch projects, especially when compared to traditional tooling and manufacturing.

 

Laser tools have fewer mechanical moving parts. So, it reduces maintenance and operations costs, eventually helping you keep the cost of using laser cutting low. But make sure you are using good quality laser parts like Trumpf parts to ensure its longevity and performance.

3. Can Handle Complex Cuttings

The high-powered laser is useful to work on an extremely narrow section of material. It causes minor warping or distortion to the cut area.

A laser cutter can quickly and easily create even the highly complex geometries with the proper schematic. Not only that, but it cuts the material with exceptional precision and excellent tolerance levels.

4. Less Sheet Waste

Another advantage of the accuracy and precision of laser cutting is that it utilizes the highest percentage of your sheet material. A laser cutter maximizes the number of usable components and parts from the given sheet of material by nesting.

Again, this results in lower overall costs for your project and paces up the completion times. It requires less time to exchange new material sheets; thus, less of your raw material gets wasted by the machining and cutting process.

5. Causes No Damage or Warping

An often-heard misconception about laser cutting is that the high heat of laser on material causes a lot of distortion and warping. But, as said, it is a misconception. The HAZ (Heat Affected Zone) of laser cutting is relatively small, and it typically causes no damage on the part or component. And this is precisely what makes the lasers an ideal choice for cutting fragile materials.

The laser cuts through the material quickly so that it does not become excessively hot and warp. Also, here quality plays an important role. So, make sure you have invested in high-quality laser parts like trumpf parts to prevent damage to the material.

6. Extreme Cutting Versatility

One can use laser cutting for a huge variety of different tasks and materials. Lasers are also useful for drilling, marking, and engraving. Not only this, but one can use laser cutters on almost any existing material. This includes metals like stainless steel to copper, brass, aluminum, wood, composites, plastic, and some types of textiles. A laser cutter cuts just about anything without complications. The versatility of laser cutting makes it an essential part of modern machining.

Overall, now you know how laser cutting can benefit your manufacturing business. It can save you from both economical and labor crises. Additionally, it serves you with precision cutting on almost all materials. Trumpf laser parts help you to add accuracy to your laser cutting machine.

Source:

https://altpartsinc.wixsite.com/altpartsinc/single-post/top-6-advantages-of-laser-cutting-you-should-be-aware-of

Plasma Cutting Consumables- Types, Uses, and Tips for Maintenance

 Plasma cutting consumables are different parts of a plasma cutting machine. These consumables include:

• Torch
• Electrodes
• Nozzle
• Rings
• Swirls
• Shields

How long a plasma cutter consumable will last depends on the quality and their extent of usage. If there is any fault in a single plasma cutting component, then the whole system can suffer from malfunctioning.

And you do not want that, right? So, it is better to replace the consumables on a regular time interval. This will optimize the system's performance. Also, Hypertherm powermax 45xp parts serve as an excellent option for installing or replacing. They give you better outcomes and have a longer life.

Plasma consumables are useful for cutting thin and thick metals at a consistent speed. Some consumables may wear out quickly, while some may remain sturdy for a longer period.

Let us put some more light on the different consumables:

Swirl Ring

It is a minor component inside the torch that swirls the gas surrounding the plasma arc. The outer layer of gas helps to focus and direct the arc for providing a greater cutting precision. The swirling process keeps it cool. And the protective layer of gas surrounding the arc contacts the nozzle. The lower temperatures of the nozzle prevent the nozzle from burning up, slowing down the degradation process.

Electrode

It is a narrow piece of copper-containing hafnium. Its job includes:

• Receiving an electrical current from a cathode block placed inside the torch to which it is connected
• Focusing the charge through its tip

This causes it to arc onto the workpiece.

Nozzle

It focuses on the plasma arc and the gas surrounding it to provide a clean and precise cut. A nozzle with a larger opening is useful for gouging. And a nozzle with a smaller opening is useful for providing delicate and detailed work.

Retaining Cap

It essentially holds all of the consumable parts of the torch together. The temperatures at this end of the machine are incredibly high, and thus, not only the parts that create and focus the arc worn down but the component holding them together also degrades over time.

Shield Cap

It protects the torch and its other components from sparks and molten metal. It takes the brunt of the fallout. Due to this, the wear to other components minimalizes as much as possible.

Replacing Electrodes and Nozzle

When the electrode produces the arc, the hafnium inside melts, and over time, fragments spurt through the torch in the cutting process. This results in the development of a pit at the end of the electrode. Do not worry; this is perfectly normal, but whenever the pit grows deeper than around 1-1.6 mm, you will need to replace the electrode. This is because there will not be much hafnium left then, and it will soon start burning through the electrode itself. After this, it will become challenging to cut and it can even damage the rest of your torch components. Hypertherm powermax 45xp parts are one of the best choices you can opt for while looking for consumable replacement parts.

It is hard to specify when exactly you will need to replace your nozzle and electrode. This will depend on many factors like:

• The speed you cut with
• The thickness of the workpiece
• The amount of amperage you use

Replacing your consumables with Hypertherm powermax 45 consumables will put you back to optimum cutting performance. Your other components would not need replacement since they are prone to thermal dynamics, slag from the cutting process, and heating and cooling cycles. But do not forget to check your swirl ring and retaining cap for cracks, and if you see any, then you know what to do next, right? Replace them. Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma.

Tips for the Maintenance of the Consumables

• Abnormal work practices might affect the machine badly, so it is advisable to work moderately
• Place the materials at an appropriate distance from the plasma cutter
• Install the system correctly as any disturbance in the network may affect the consumables of the machine adversely
• Monitor the system regularly to check the condition of a consumable
• Consider replacing the faulty consumables as soon as possible
• Keep the system completely dry and free from any moisture as the moisture may cause rust
• Keep the system free from dust as it might damage the consumable's efficiency

Final Words

Plasma cutter consumables are crucial in the operations of the machine. Also, the quality of the consumables plays an essential role in the machine's output and the life span of consumables. Suitable quality consumables like Hypertherm powermax 45 consumables can give you incredible accuracy and possess a longer life.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/plasma-cutting-consumables-types-uses-and-tips-for-maintenance

Factors to Consider While Buying Any Industrial Equipment

If you are into any manufacturing business, you might be aware of the importance of industrial equipment and its productivity. You need to invest in industrial equipment for better outputs and to provide efficiency to the overall process. It has many more benefits like lowering the manpower requirements, faultless and precise outcomes, providing automation, saving time, etc.

But, purchasing industrial equipment is a significant investment. Thus, you should be careful in investing in any of them. To ensure that you invest in the right one, we have below eight things to keep in mind. This will help you to make the right decision and invest in the right equipment. 

1. Define Your Needs

While buying any industrial equipment, it is essential to assess all the reasons why your business actually needs it. You need to know if that equipment fulfills your requirements and fits in the purpose you are buying it before making any investments. That is why before shopping for any industrial equipment, it is a good idea to create a list of the tasks for which your equipment is necessary. 

For instance, if you are running a chemical, pharmaceutical, food, and plastics manufacturing business, then equipment pieces like industrial blenders and mixers are useful for mixing various materials. Thus, if you want to buy the right equipment for your industrial business, ensure that you know and understand your needs first. 

2. Budget

Deciding your budget is a crucial part of purchasing any machinery. So that you can make decisions based on that, for instance, if you have a tight budget, you can consider purchasing used equipment instead of new ones.

Here, you get a piece of used machinery with some benefits, like being less costly than the same quality new machinery. Additionally, if you buy a used one, you can lessen your capital investment, which is important if you are still starting a business.

But, if you have a reasonable budget, you should definitely go for new ones. Hypertherm powermax 85 consumables stands can be a good choice for your industrial machines. It has its own benefits like it provides good quality, longevity, precise outcome, etc. From nozzles to any consumables, quality should be your first priority while buying new industrial equipment.

3. Power and Consumption Requirement

Before buying industrial machinery it is crucial to inquire about its power and consumption requirements. For example, if the equipment needs only a domestic power connection, then it is a good feature. And, if it has a high-power requirement, you may have to arrange a commercial electricity connection for it from the governing agency of your area. This power specification demands a large amount of investment and can be time-consuming too. 

Additionally, you should not forget to check the consumption rate of the machinery that you are considering. This will help you to calculate the energy cost involved in your production. 

4. Required Space

Before purchasing industrial equipment, you should determine the amount of space it will take for the installation and operation. Because absence of enough space can hamper your operation and outcome. This eventually will affect your business' overall production. 

5. Warranty Period

As you are well aware that purchasing industrial equipment is a huge investment. Thus, you should never skip checking the machinery's warranty period. Also, check all the details properly to determine which specific parts come with a warranty and which parts don't. Also, you should evaluate warranties to know what amount you need to pay if any service issue arises in the future. 

Additionally, you should inquire at what intervals the machine's parts need a replacement because that will directly affect the machine's efficiency. Hypertherm powermax 65 parts serve as quality replacement parts by enhancing the efficiency of the machines. 

Bottom Line

If you consider all these things, you will end up getting the appropriate industrial equipment for your manufacturing business. Having the right machinery and consumables of good quality that fulfill your requirements can make a huge difference in your manufacturing company. It also directly affects the final products' outcome. For example, if you invest in plasma cutting machines and consumables, then Hypertherm powermax 85 consumables and Hypertherm powermax 65 parts work best for you.

Source:

https://altpartsinc.wixsite.com/altpartsinc/single-post/factors-to-consider-while-buying-any-industrial-equipment

How to Choose an Ideal Grinding Machine

 The Grinding machine helps in grinding various kinds of materials. Many manufacturing companies use grinding machines to grind their hard materials in bulk. This machine has a harsh wheel as its central component/part. Machines with quality parts like danobat parts can serve quality outcomes. There are different types of gritting machines for different purposes. But how to know which one is the ideal gritting machine for your company? We can help you with that. Here, we have all the details you need to know before investing in a gritting machine. Let's start with knowing the types of gritting machines.

Types of Grinding Machines

• Belt Grinding- It conducts the process of edge breaking, removing stock, and finishing.
• Bench gritting - Also called a pedestal grinder; it is a machine that is attached to a bench that one can raise to the appropriate working height. It is useful for sharpening cutting tools, rust removal, deburring, polishing, etc.
• Surface Grinding- It works on the surface of the workpiece to make it extra smooth.
• Jig gritting Machine- It is generally helpful for processes that need extreme accuracy and finishing. It is best for gritting complex shapes.
• Cylindrical Grinding Machine- It uses the central axis of rotation to grind the workpieces.
• Gear cutting Machine- It is a standard grinding machine that performs many other functions like hobbling, machining, forging, and others.

Specifications for Grinding Machine

The grinding machine manufacturers apply various specifications for manufacturing the gritting machine. Here are a few main specifications for such machines:

• Grinding wheel size
• Frequency and voltage-rating of machines
• No-Load speed
• Horizontal or vertical spindle
• Input power required for operating the various grinding machines
• Hand-operated or CNC controlled machine

Choosing Ideal Grinding Machine for Business

Grinding material is the first factor you should consider before finalizing any gritting machine. For instance, a gear cutting machine is best for gritting materials like wood, metals, and plastics; the belt grinding machines are the best for grinding the metals, etc. So, the key here is that if you can have a small-scale investment in a grinding machine that can fulfill your purpose, you don't need to go for a higher-valued one. Contradictory, if your materials need a large and advanced gritting machine, then you should not settle for the small one. As these will affect the quality of the final product. Thus, material type is a primary factor for choosing specific gritting machines.

The grinding of cylindrical metals may seem like a simple process, but it is not how it actually is. Material Gritting requires the right grinding machinery to save time and materials from getting wasted. Choosing the latest type of machinery is recommended for bigger plants as the updated grinders come with the advanced technology and parts.

The latest version of grinding machines with diamond dressing is high in demand. It serves great convenience as compared to older versions of gritting machinery. You can use coarse wheels for small-scale grinding projects. Also, you can increase your machine's shelf life by replacing the old machine parts with new danobat spare parts.

Factors to Consider While Choosing an Ideal Grinding Machine for Your Business

1. The Most Used Grinding Machines

Following are the most used grinding machines. The manufacturing and selling of these machines are high in demand:

• Internal: Used by the inner diameters of cylindrical metal surfaces.
• External: Used by the outer surfaces of cylindrical metal surfaces. The external grinding machine has two grinding wheels. These wheels grind the material together in the external diameters of cylindrical metal objects.

There are different machines available for gritting specific shapes of objects. Your choice of machines should depend on the volume of the material, type of materials, and the kind of work piece you want out of it.

2. The Volume of Grinding

Small-scale activities can use smaller abrasive wheel grinding machines. They don't need to invest in giant machines as the smaller gritting machines can easily manufacture their volume of materials. The large-scale project processes tons of metal per year, and it needs large-scale machines with a high investment for bulk material Gritting. This gritting machine saves a significant amount of time and effort with gritting on a large scale. The larger the wheels of such gritting machines, the larger the objects it can grit at significantly less time.

3. Technology and Manpower

Several kinds of activities used to require manual effort. Today, machines serve several automated features that require less manual effort; sometimes, it is only limited to push the machine's start switch. But with the innovation in the technological field, there have been several modern variations introduced in the field. You need to choose a machine with advanced parts like danobat parts to decrease workforce and wages, with the increase in the machine's efficiency and technicality.

4. Semi-Automation

When labor costs are too high or there is a lack of labor, the semi-automated machine is the best choice. The fully manual gritting process can create health hazards and increase the overall manufacturing budget due to high labor wages. Thus, it is beneficial to use semi-automation gritting machines in these situations. But, remember, you need to follow the safety standards. You should offer your laborers bulletproof glasses and proper training on how to use the machines.

I hope you gained more knowledge about gritting machines which will eventually help you choose your ideal one. But don't forget that you need to replace your old machine parts with the danobat spare parts. This will enhance the quality and longevity of your grinding machine.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/how-to-choose-an-ideal-grinding-machine

Top 5 Tips to Select the Right Plasma Cutting Consumables

 Choosing the correct plasma cutting consumables is one of the significant steps in ensuring a perfect plasma cutting operation. If not chosen correctly, poorly fitted consumable parts can have a major impact on cutting performance. Damaged or poorly fitted consumables can result in blow-outs, melting, and oddly pitted areas around the nozzles. This is why consumables must be fitted correctly, or else nozzles and body won’t contract that can damage the consumables.

You can avoid these mishaps by selecting the right plasma cutting consumables like hypertherm powermax 45 consumables, hypertherm plasma cutter swirl ring, hypertherm powermax 65 parts, and more. Keep reading this blog post, where we have discussed the top five tips to select the right plasma cutting consumables.

1. Choose the Right Consumables

The first and foremost tip is to select the right consumables for your machine. You might think, what kind of a tip is it? Isn’t this pretty obvious? Well, the answer is both yes and no. You would be surprised to know how many times people pick up the wrong consumables and install them. For instance, the requirement is of hypertherm powermax 45 consumables and you by mistake picked up hypertherm powermax 65 parts. It’s mainly because many consumables look similar. To avoid this, you can verify if the consumables part numbers match the numbers shown in the operator’s manual.

2. Set Amperage as per Your Consumables

The amperage that you choose is based on the amperage of your nozzle. That’s the reason why you won’t find the amperage details in the charts or manual. For instance, if you’re using a 60-amp nozzle, then you should set the amp to 60 as well.

You should ensure that you don’t set the amperage lower than the nozzle requirement. Because if you do it, it will generate a low-density cost that can prevent plasma arc from penetrating the material. At the same time, you should not exceed the amperage value more than the capacity of consumables. If you fail to do it, then it will wear down the nozzle quickly.

Setting a higher amperage will offer you a faster cutting rate. In comparison, the lower amperage will offer a better quality of cut.

3. Know When to Choose Shielded and Unshielded Consumables

You should choose unshielded consumables if your CNC machine does not have ohmic sensing. Similarly, you should go for shielded consumables if your CNC cutting table comes with an ohmic sensing circuit that determines the location of the surface with the use of electrical contact with the material and shield.

4. Use the Proper Pierce and Cut Height

Maintaining height control is essential once the machine starts cutting. If the height of the torch gets increases even by 0.0005 inches, then you’ll see wider kerf, angularity, dross, warpage on thin materials. Similarly, if the torch is a little closer, then the materials are bound to collide. 

Along with the cut height, you also have to maintain the pierce height to ensure the longevity of consumables’ life. High piercing can prematurely damage the nozzle. Whereas, with the low pierce height, the splatter blown can damage the nozzle. The suitable height for piercing is half of two times the distance between work and torch.

 

5.  Check Arc Voltage Measurement

Arc Voltage Measurement is an essential factor in choosing suitable plasma cutting consumables. It’s the unit of measurement between cutting material and electrode. It’s also directly proportional to the plasma arc. Higher the value of arc voltage measurement, the longer the arc. That’s the reason why you must be aware of it. You can check the measurement from the manual and set it.

The setting also includes the cut height as per the consumables. In case the consumables are old and torn, you have to maintain the distance manually.

 Conclusion

Choosing the right plasma cutting consumables is essential, and you can achieve this by following the top five tips mentioned here. Following these tips can ensure top-notch cuts along with long consumable life. Here, we have mentioned the top five tips to select the right plasma-cutting consumables.

Source:

https://altpartsinc.wixsite.com/altpartsinc/single-post/top-5-tips-to-select-the-right-plasma-cutting-consumables