Laser Cutting: 5 Important Things New Adopters Need to Know

Laser cutting is a method of cutting a design from given material. It is one of the coolest ways of bringing an imaginary design to life with accurate results. While it might be easy to cut out a small design by hand, laser cutter can do much more. You can successfully cut multi-layered lettering and design that even a skilled person would struggle to execute. With quality products like LVD Strippit laser parts, you can perform an effective laser cutting.

If you are just starting off with laser cutting, you must wonder that how does an average person get involved in this with all the accuracy? In that case, you will just need to set up your parameters in the program. Laser cutters have enough power to create a design from any metal, wood, paper or plastic that you need. Here is all you need to know about laser cutters to get started.

The Working of Laser Cutters

There are different methods of laser cutting process. One of the basic methods is when the machine creates one hole using the laser beam into a work piece. After that, the laser cuts through, with a smooth finish and a clean cut. The other way is using it with a pulse laser beam. This way, the cut is delivered in the pulses of the laser. With the continuous wave, the beam is focused on the material until it cuts the pre-decided shape.

Types of Materials Used

You can’t just pick any material and start burning it with a laser. Laser cutters can cut through a wide variety of ceramics, metals, plastics and other materials. Precitec laser consumables can be a great choice for following materials:

• Stainless Steel
• Steel
• Aluminium
• Nickel
• Brass
• Copper

There is a big no to some of the materials that doesn’t fit with laser cutters. Polycarbonate sheets can produce a thick smoke when comes in contact with laser. Other materials include, card boards that catch fire, an electric equipment becomes complicated to handle.

The Results

As the investment is bigger, often manufacturers get questions regarding the quality. But the truth is that the laser cutters contains a focused, narrow beam that ensures to produce precise cuts. Laser parts like LVD Strippit laser parts in laser cutters are connected with a computer program to generate accurate design cuts. During the cutting process, the laser beam smoothens the cut and creates a clear-cut design.

The Maintenance

Generally, maintenance cycle is mentioned in the product manuals. Here, you to be careful during the routine maintenance process. The laser cutting machine contains high-precision components. You need to ensure strict accordance with operating procedures and take care of laser parts. If you want to replace any specific parts from your laser cutter, internet is your friend. You can search for ‘Precitec laser consumables’ to find the most suitable products according to your needs.

Why Laser Cutting?

Laser cutters ensure a fast cutting process with high quality results. If we look at the bright side, they produce the most efficient cuts in a short span of time. Companies looking for a mass manufacturing can create consistent, fast and identical products and build their brand. Plus, these machines are energy efficient which help manufacturers save money on their energy bills.

Concluding

These versatile machines can cut through a wide variety of materials to form different intricate designs. The biggest advantage is that you will have a lesser need of finishing on the final piece compared to any other cutting machines. From where are you planning to buy a laser cutting machine for your business? Do let us know in the comment bar below.

Originally Published here : https://www.sooperarticles.com/automotive-articles/laser-cutting-5-important-things-new-adopters-need-know-1705456.html

Why Do Press Brake Demands a Knowledgeable Machine Operator?

Machines cannot replace the human expertise. While machine tools deliver results with precise specifications, the human factor is still an essential part for every operation. Let’s take an example of CNC press brakes. For CNC systems, manual efforts are a compulsory thing to get accurate results. When a press brake executes a specific angle on a bend, it requires human inputs to determine how deep a bend should be.

In the metal bending, it is important for a CNC press brake operator to be aware about the complete work-flow. Because, not every metal piece responds to a bending method with an identical manner. Therefore, a press brake operator requires a lot of details to generate the fruitful bending results. Described below are the reasons that explain why a press brake operator with sufficient knowledge matters the most in metal bending?

To Calculate the Inside Radius of a Bend

Metal bending comes with some limits. It entails two of the major factors which are:

1)    How tightly a piece of metal can be bent before it breaks.

2)    Springback: How far a piece of metal bends back once set for bending.

Now that there is a limit to how deeply the metal bends, it makes the operator’s job difficult. The operator has to account for springback in a metal form, making the initial bend deeper to compensate. The CNC press brake operator has to calculate the inside radius of each bend so the metal doesn’t break and springback doesn’t ruin the efficiency of a work piece. However, the metals have different kinds of tendency towards hardness and strength. A CNC operator needs to consider all these factors and make the formula which works with all types of metals.

To Calculate Press Brake Tonnage Limits

If you are lacking the knowledge about bending machinery, especially for Amada machine replacement parts, you can easily end up overloading and damaging the press brake. One of the articles from thefabricator.com highlights the issue that, one unit applied a massive amount of 600- ton press brake to an 8-in. part in the center. This caused a severe damage in center of the workpiece. In such cases, it is important to multiply the distance between the side frames by 60 percent, and divide the result by the machine tonnage. And operations like this demands an experienced on-duty operator. They need to count the calculations of the correct tonnage limits that do not damage the machine parts.

To Maintain the Machines

Maintenance is a vital part of any process. if you want to replace the old machines, you can easily find several options by searching ‘Amada press brake for sale online‘. But when It comes to maintaining the parts, press brakes needs to be managed carefully. The maintenance process includes oiling parts, filter changes, cleaning the debris, checking the machine level to produce perfect bends.

The operator also needs to know the various operations, that their press brake is capable of. If required, Amada machine replacement parts are a suitable option for components which need a replacement in your press brake. Thus, it is critical for any machine operator to maintain the overall working of press brake time-to-time.

Concluding

Press brakes automate the metal bending process with ease. But along with that it requires a press brake operator who is capable of managing bending tasks in a smart way. The operators surely need to master the complete working of press brakes. Along with the maintenance process to execute metal bending with minimal wastage and produce the best results.

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/why-do-press-brake-demands-knowledgeable-machine-operator-1703108.html