Everything You Need To Know About Bystronic Parts and Lasers Consumables

If you're looking for a reliable and efficient way to cut, shape, and form metal or other materials, the Bystronic Parts and Lasers Consumables are just what you need. In this article, we will discuss the different types of Bystronic Parts and Lasers Consumables available, including the benefits they offer, their features, and more. With this information in hand, you will be able to make an informed decision on which product is right for your applications!

Introduction to Bystronic Parts and Laser Consumables

As a leading global provider of laser-based production solutions, Altparts is committed to providing its customers with the highest quality parts and consumables for their laser cutting and engraving needs. In this article, we will give you a detailed introduction to Bystronic parts and laser consumables, and where to buy them, so that you can make the best decision for your application.

Alternative Parts Inc offers a wide range of high-quality parts and consumables for all types of laser cutting and engraving applications. From standard replacement parts to specific consumables for different materials, at Alt Parts, we have everything you need to keep your Bystronic laser running at peak performance.

When it comes to choosing the right consumables for your application, there are a few things to consider.

• First, you need to select the right type of consumable for your specific material. For example, if you're working with metals, you'll need to use a different type of consumable than if you're working with plastics or wood.
• Second, you need to choose the right size and shape of consumables for your project.
• And finally, you need to consider the cost of the consumable and how often you'll need to replace it.

Alternative Parts Inc has a wide variety of standard and custom parts and consumables to meet your specific needs. When you choose Alt Parts, we also offer comprehensive services and support to help keep your equipment running at peak performance. Contact us today to learn more about our complete line of products.

Advantages of Using Bystronic Parts

There are many advantages of using Bystronic parts for your laser-cutting needs. Here are just a few:

1. Bystronic parts are designed to work with Bystronic lasers, so you can be sure they will be compatible and work well together.

2. Bystronic parts are made from high-quality materials that will last longer and stand up to heavy use.

3. Altparts offers a wide range of parts, so you can find the perfect one for your specific application.

4. Altparts' excellent customer service, so you can always get help when needed.

5. Bystronic parts are relatively affordable, so you can get the quality you need without breaking the bank.

Different Types of Bystronic Parts

There are many different types of Bystronic parts and Bystronic laser consumables that you can choose from. Depending on your needs, you may want to consider a variety of different options. Here is a look at some of the most popular Bystronic parts and lasers consumables:

1. Replacement Lenses: If you have a damaged or cracked lens, you'll need to replace it. Altparts offers a variety of replacement lenses for both its CO2 and fiber lasers.

2. Mirrors: Mirrors are an important part of any laser system and need to be replaced periodically. Altparts offers a variety of mirrors for both its CO2 and fiber lasers.

3. Nozzles: Nozzles wear out over time and need to be replaced periodically. Altparts offers a variety of nozzles for both its CO2 and fiber lasers.

4. Flashlamps: Flashlamps are used in Excimer lasers and need to be replaced periodically. Altparts offers a variety of flashlamps for its Excimer lasers.

5. Electrodes: Electrodes are used in all sorts of lasers, including CO2, fiber, Excimer, and YAG lasers. They need to be replaced periodically as they wear out over time. Altparts offers a variety of electrodes for all sorts of lasers.

Conclusion

Bystronic parts and laser consumables provide you with the tools and supplies that your manufacturing business needs to complete a wide range of projects. By understanding how these products work, you can make an informed decision on what items to purchase for your operations. With their superior quality and long-lasting performance, these products will ensure that you get the best results from your production processes. Investing in Bystronic laser consumables and Bystronic parts is an investment in efficiency and productivity – something any business can benefit from!

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/everything-you-need-to-know-about-bystronic-parts-and-lasers-consumables

How Does A Fiber Laser Cutting Machine Work?

Laser cutting is a process that uses heat from a laser to cut materials and does not require blades or knives. A fiber laser cutting machine uses infrared light to cut materials, which makes it possible for the device to operate with extreme precision and accuracy.

Laser cutting is an alternative to traditional industrial cutting processes such as water jet cutting, blade cutting, or sawing. It is also more cost-effective than other digital fabrication processes such as 3D printing or CNC routing.

The main benefits of laser cutting are its speed, accuracy, clean cuts, and minimal need for post-processing of the final product. This article covers everything you need to know about how a fiber laser cutting machine works:

What Is A Fiber Laser?

First, let’s understand what fiber lasers are. Fiber lasers are the most powerful, high-precision cutting tools designed for industrial use. They create high-intensity focused beams of light by pumping a laser diode through an optical fiber.

Fiber lasers are an extremely versatile type of laser that can be used for many different industrial applications. These include laser cutting, welding, and pumping.

Fiber lasers are energy-efficient, high-power devices that generate a high-intensity beam. Fiber lasers operate at high temperatures, so they usually require water cooling. The high power of fiber lasers is generated by a process called “pumping” which uses electricity to pump electrons through a rod of rare-earth elements such as ytterbium or neodymium.

This process creates high-density, high-wavelength radiation. The radiation is then guided through a fiber that acts as a superconducting wire, channeling the laser’s power.

Fiber lasers are powerful, efficient, and durable cutting tools. They are able to produce extremely precise, clean cuts and are used in a wide range of industries including aerospace, medical, automotive, and structural engineering.

Bystronic Parts And Bystronic Laser Consumables

Bystronic parts and Bystronic Laser consumables include:

• Laser Tubes

Laser tube replacement as well as service and maintenance are covered by the standard equipment warranty in case of failure.

• Laser Tube Modules

Depending on the size of the machine and the configuration, there are multiple possibilities for the fiber laser tube modules. In the case of tube replacement, the customer needs to take into account the configuration of the machine.

• Laser Tube Cooling Water Tubes

The Bystronic Laser consumables have a wide range of cooling water tubes for all types of machines. Depending on the machine, different water tubes may be used.

• Air Filters

The air filters are designed to remove all kinds of particles from the air to protect the machine from failures.

• Drive Units

The drive units are responsible for the linear motion of the machine. They include electric motors and mechanical parts.

• Laser Head

The laser head is the device that encloses the laser tube. Depending on the type of machine, there are different laser heads available.

How Does A Fiber Laser Cutter Work?

Fiber laser cutting works in a similar way to laser cutting. The device focuses a high-intensity light beam onto the surface of the material that is being cut. The light energy is so intense that it vaporizes the material, creating a plasma that burns the surface.

The intense heat causes a reaction between the gas and the surrounding surface, which creates a chemical reaction that results in a rapid breakdown of the material. The plasma created by the intense light energy also creates an electromagnetic field that is strong enough to separate the charged ions in the material.

Once the material is broken down into fine dust, the device uses a suction mechanism to pull the dust away from the cut surface. The key difference between laser cutting and fiber laser cutting is that fiber lasers use optical fiber to focus the light beam.

This means that the device is able to deliver a controlled, concentrated beam that is more precise and accurate than a regular laser beam.

Bottom line

Fiber lasers are very powerful, high-precision cutting tools. They use concentrated light beams to vaporize the surface of the material being cut and create a chemical reaction that results in a rapid breakdown of the material.

Fiber laser cutters are extremely precise, accurate, and powerful machines that can create clean, accurate cuts with little or no post-processing.

However, these devices are very expensive and have some limitations, including a long warm-up time and a short working time. They are also very noisy and require water cooling to prevent them from overheating.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/how-does-a-fiber-laser-cutting-machine-work

4 Tips to Increase the Shelflife of Laser Cutting Machine

Laser machines are expensive and it’s not a hidden fact. If you are spending thousands of dollars behind a machine, it is essential to preserve them and take care of them. Every business have different materials to cut. To add to this, the number of hours the machine is on also matters. All these factors decide the cleaning routine of the laser machine. So, here we have some tips for you that might help you to increase your machines life.

Clean the Laser Cutter Regularly

There are three elements that must be perfectly maintained in a laser machine.

1. The water tube must be cleaned and the water inside it should be changed weekly. This ensure the water tube is able to cool the laser machine which starts heating up after some time. The water used inside should be deionized to prevent any kind of deposits to gather inside the tube.
   
   
2. The extraction of dust particles is also essential. Cleaning process is important to avoid any deposit formation inside the machine. This layer formed by the deposits can be flammable. The high end laser machines have pre installed extractor with filters. Other machines have only low power fan. So if your machine have fans only then it is worth adding a power extraction system. You should do cleaning of your machine and surroundings daily.
   
   
3. The X and Y axis of the machine must be kept clean. You can use a soft cloth or a cotton swab dipped in alcohol or any neutral solvent to clean the axis. The movable parts must also be lubricated properly to ensure smooth movement.

Location

Have you ever wondered what could be the ideal location for your laser cutting machine. The machine is sensitive to the climate variation. Thus, it is important to save it from the high temperatures in summer and cold temperature in winters. So what all can we do to increase the life of the laser machine. The temperature of the workshop must be maintained as per the whether. The water that runs inside the CO2 tube should be between 15 to 25 degree Celsius. For summers you can have water coolers to maintain the temperature of your laser machine.

Condition of the Laser Machine

It is advisable to uses the machine in its ideal formats and settings. Because if the you try some random pattern then it might be possible that it breaks some parts of your machine or damages something. We all like to be creativity, but when you are dealing with such expensive machine it is ideal to go the conventional way and not try any random stuff. Also, such machines are made for specific use only. 

Using Suitable Material

Every laser machine have different compatibility with the metals and non metals. It is obvious that you would have purchased the laser machine that work for your business. Meaning the metals or nonmetals that your business requires to cut. So, it is advisable to use only those materials that the laser machine is compatible. It is not suitable to use materials like PVC or leather in laser machine. It is not that laser machine will not be able to cut it, but it will catch fire and it can damage parts of the machine. So if you stick to the materials that the machine is compatible, its life span will definitely increase. And if try something that creates a lot of dust then it is better to clean the mess before using the machine.

Conclusion

Some parts of the laser machine have limited life span. Consumables like lenses, nozzles, etc. requires regular replacement. You can buy bystronic parts, amada parts, etc. online. To do so google “Bystronic laser parts” or the name of the laser brand you have and you will find results of suppliers selling the same.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/4-tips-to-increase-the-shelflife-of-laser-cutting-machine

Everything You Need To Know About Fiber Laser Cutting Machine

The fiber laser machines are useful for a wide range of applications. Fiber laser uses different wavelengths to cut metal and non-metals. They can be used for cutting, welding, marking, texturing, cleaning, drilling, etc.

Fiber lasers offer speed and accuracy both. A fiber laser will use optical fibers to create a laser beam. The laser beam is transported to the cutting head. The laser is then condensed down to arrow beams and then used to cut metals of various thicknesses.

They are used across a range of infrastructure and manufacturing apps that can enhance strength and efficiency. 

Let us discuss laser machines in detail.

How Does a Fiber Laser Cutting Machine Work?

Fiber laser produces a high-power laser beam by using stimulated radiation. The laser diode emits light, which is sent to the fiber optic cable to amplify. The powerful laser when hits the surface of the material, then the light is absorbed and converted to heat which will melt the surface. The airflow parallel to the laser beam blows away molten material. This allows the workpiece to cut the sheet. The first contact of the laser with the sheet will pierce the sheet.

  

The laser machine uses computerized digital control that allows the cutting of data from the CAD. They control either the surface of the material or the laser produces a specific pattern. The machine has dual interchangeable platforms, and it is easy to load and unload materials. Thus, this ensures the speedy cutting process with accuracy. The parts that require replacement should be changed immediately. You can use bystronic spare parts, amada spare parts, trumpf spare parts, etc.

Materials Compatible With the Fiber Laser

A fiber laser machine is useful in cutting carbon steel, copper, brass, stainless steel, aluminum, titanium, etc. The fiber laser can also cut reflective materials, which other lasers like CO2 laser are unable to do. Fiber lasers have become much more advanced, and they are able to cut more types of metal fabricators. Good quality spare parts like bystronic spare parts, amada spare parts, trumpf spare parts, etc. will also make a difference. Manufacturing, construction, and infrastructure industries use sheet metals a lot, and thus they prefer laser machines. However, laser machines are gaining popularity in the creative world to make art, sculpture, engraving, etc.

How Thick Your Metal Sheet Should Be?

Different fiber laser machines have different cutting capabilities. But mostly all fiber laser cutting machines can cut metals upto 13mm thickness. Whereas the high power laser machines with 10lW power can cut 2mm, aluminum and stainless steel upto 30mm. To receive the best cut in the thicker material the spare parts must also be up to the mark. You can buy bystronic spare parts, amada spare parts, etc. online. 

Advantages Of Fiber Laser Cutting Machine

There are so many advantages that show why metal fabricators use fiber laser machines. Some of the advantages are:

• The machine can adjust according to your industry type
• Useful for a wide range of materials
• Machines are capable of adapting different wavelengths, ranges and speeds
• Better cutting efficiency with reduced time
• High beam quality for a cleaner edge
• Low power consumption saves costs
• No heat risk despite high power production

Disadvantages Of Fiber Laser Cutting

Not everything is perfect, and fiber lasers come with some disadvantages. This list will help you determine whether the fiber laser machine is right for your business or not.

• Fiber laser machines and its components are expensive
• Low powered laser machine provide low-quality cuts with thicker materials
• Lesser finish compared to CO2 lasers

Applications Of Fiber Laser Cutting Machines

Fiber laser cutting machines are useful for different industries. Here are some of them:

• Automotive Industry: Useful in the production of parts of the car, like doors, breaks, and exhaust pipes.
• Kitchenware Industry: Many kitchen vessels are made from stainless steel processed by fiber laser cutters.
• Home Appliance Manufacturing: Laser machines are used by this industry to improve the quality of the appliances and optimize their appearance.
• Lighting Manufacturing: The pipes in the outdoor lamps are shaped with laser machines.
• Decor & Art Manufacturing: Fiber lasers are useful in creating graphic designs and patterns in metal sheets. Custom pieces for decorations can be crafted with the machines.

Conclusion

Most of the products in our homes or surroundings have gone through a laser machine at some point. With the results that fiber lasers give, more and more industries have started including laser machines in their process. It helps them improve the appearance of the product. To keep your machine running for a long, regularly replace it with bystronic parts, fancy parts, amada parts, trumpf parts, etc.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/everything-you-need-to-know-about-fiber-laser-cutting-machine

Top 4 Industries Using Laser Cutting Method?

Manufacturers trust laser cutting for its accurate cutting quality. From cutting and engraving precise lines through a thin plate of metal to marking different materials with different degrees of thickness, laser cutting can do almost all the tasks.

You can use this method on a variety of metals. Also, using good quality laser-cut parts such as Bystronic laser parts helps you increase the output's quality. There are many uses of laser cutting in different industries like: 

 

1. OEM (Original Equipment Manufacturing)
2. Construction
3. Military and defense
4. Agricultural
5. Furniture
6. Recreational vehicles
7. Manufacturing
8. Telecom 

How These Industries Use Laser Cutting Methods?

But first, remember that while using laser cutting methods, you need to ensure that you are using quality laser parts like bystronic laser parts to get fine precision and quality.

 

1. Jewelry and Accessory Making Industry

If you are thinking about how laser cutting methods can be used in jewelry and accessories making, let me answer. Think of those small gears in your wristwatch or tiny gears in headphones. With its excellent accuracy, the laser cutting process helps you to make gears with less waste and in less production time.

  

Also, while talking about the uses of laser cutting methods in the jewelry industry, we cannot forget about the fine engraving capabilities of laser cuts. These cuts can engrave any designs and inscriptions on the interior or exterior surface of the metal piece. Laser cutters can cut precise shapes and provide desired thickness. 

 

Creating a ring or any other jewelry of an exact width, depth, and diameter is not easy, but one can do it with a laser. You can use laser cutting methods to engrave designs and inscriptions on the exterior or interior surface of the metal piece.

 

Here, you will need good quality parts and equipment like a focus lens, laser cutting machine, etc. It is advisable to get it from a quality online brand like Bystronic parts. This will ensure that your final output is of the best quality.

2. In Automotive and Manufacturing Industry

As we know, the automotive industry is always in dire need of getting exact replicas of any part with different shapes and sizes. They can apply the laser cutting method and replicate their parts quickly and accurately.

 

The automotive industry can use laser cutting to cut down metals and even plastics for forming any body pieces of vehicles, interior covers, electronic components, etc.

 

Laser cutting processes are also capable of cutting hydro-formed parts. These parts are usually strong tubes that are useful to provide support within the structure of any vehicle.

3. In Medical Industry

One of many impressive uses of lasers includes using them for surgeries in the medical industry. This method helps surgeons to make precise cuts. Similarly, it also promotes fast healing of the patients after having surgery by laser method. Laser-cut parts like valve framers, vascular clips, flexible shafts, stents, etc., are useful in creating these laser machines used for surgery. It is a revolution in the medical industry. This method also improves the quality of surgery.

 

4. In Dye and Tools Manufacturing Industry 

Laser has an excellent ability to cut a variety of depths into the metal and make the dye ready for stamp pieces. These dyes last through many repetitive processes of dye-cutting. And in the tool manufacturing industry, laser cutters are useful for marking, manufacturing simple hand tools, and engraving.

 

As you read, laser cutting is a versatile method that can be used in different industries for different purposes. There are constant advancements coming in this method. And with every advancement, you can have better accuracy and finishing on the final output. I hope this article helped you to know more about laser cutting methods and their uses in different industries. And as said earlier, ensure you are using good quality laser cutting machines and parts like bystronic parts for excellent quality.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/top-4-industries-using-laser-cutting-method

Types of Lasers and their Applications

Have you wondered how the things around us are made? Most of them are the result of laser system operations. From industrial uses like cutting, marking, and welding to medical applications like scanning, precision tool manufacturing, and the luxury industry for finishing and imprinting, laser applications extend as far as possible. 

So, does every industry use the same type of laser? No, there are multiple types of laser with a wide range of applications. Brands like Prima spare parts and Bystronic parts provide components based on their type. 

Here are some commonly used laser techniques. 

1. Gas Lasers

In a gas laser, an electric current discharges through a gas to produce coherent light. As they convert electrical energy to light laser output, they were the first continuous laser. The first gas laser was introduced in 1960 when Iranian-American physicists Ali Javan and William R. Bennet invented the Helium-Neon laser (He-Ne).

Due to low cost and high coherence, he-Ne lasers are used in optical research and educational labs. C02 lasers have the capacity to emit 100 watts in one spatial mode. Hence, they are used for cutting and welding. 

2. Chemical Lasers

Chemical lasers generate energy through chemical reactions. They emit radiation and thus serve best in the military. However, when combined with gases, they prove helpful for various industrial applications too. For example, a high power COIL transmitted by fused silica-fiber optics can be used for cutting and welding. 

The chemical reaction used in the lasers is based on the excitement of HF* and DF* molecules. 

3. Excimer Lasers

An excimer laser, also known as exciplex laser, is a form of an ultraviolet laser. Here, the laser technology uses a particular gas laser driven by an electric charge, where the lasing medium is excimer. Excimers are the molecules that exist with an atom in an excited electronic state. These lasers operate at a wavelength of ultraviolet and are used to produce microelectronic devices, semiconductor based circuits, eye surgery, micromachining, etc. 

4. Solid State Lasers

A solid state laser uses a solid medium rather than liquid as in dye laser or gas in gas laser. It uses glass or crystalline rod that is doped with ions, providing energy states. It is used for developing defense equipment. 

The common type of solid state laser is neodymium laser. Note that semiconductor-based lasers are in the solid state, but they are of different classes. 

5. Fiber Lasers

The most commonly used laser for industrial applications such as cladding, cutting, engraving, marking, hardening, and welding is a fiber laser. Here, the guided medium for total internal reflection is an optical fiber. As light travels a long distance, it provides cooling conditions. The high surface-to-volume ratio increases the cooling effect. 

Fiber lasers have an expected life of 100,000 hours, which is typically 45 years of use. Hence, they make the best choice for industrial purposes. Also, brands like Bystronic provide high-quality Bystronic parts to increase the laser’s life span. 

6. Free Electron Lasers

Free electrons, as the name says, are not bound to molecules or atoms. They use a relativistic electron beam and cover a wide range of wavelengths from microwaves to infrared and X-rays. As the electrons are free of state, they have a broad range of wavelengths. 

Types of Laser Operations

Though there are multiple types of lasers, they operate in 2 different forms - continuous wave operation and pulsed operation. In continuous-wave operation, the beam imparts power for an extended period of time. Pulse operations, on the contrary, provide an optical power in pulses, repeated over time. They are customized for time frame output power. 

By this, we hope that you have got an idea about the laser types. In the following article, let’s learn how laser technology impacts our daily life.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/types-of-lasers-and-their-applications

6 Tips to Enhance the Laser Cutting Process

 Laser cutting is an amazing manufacturing process mainly used by engineers in the manufacturing industry. Laser cutters use a focused beam to pierce a material specified by the designers.

Apart from cutting, laser cutters can also raster onto a workpiece by heating the surface of the workpiece. This process makes the prototyping quick.

Laser cutters are a convenient tool for prototyping and manufacturing; they are mainly used in machine shops on an industrial scale to cut huge pieces of materials. They are also used to create cheap and quick prototypes.

Also, laser cutters produce harmful fumes that are very risky. One way to reduce the risk is by using good quality parts like Bystronic laser parts or prima laser parts. Here are some other tips you can use to enhance your laser cutting.

Select a Software and Master it

Do you use Adobe Illustrator? Or are you handy with CorelDraw? There is no software that's the best, but if you like one, just stick to it.

There are many design software that supports laser cutter drivers. Such software are pretty standard among the 2D designs or some 3D designs. Here are a couple of software that you may already be familiar with or you may want to try out.

2D Design:

Inkscape: Open source software and free to use

CorelDRAW: Graphic design software with a huge number of tools and features

AutoCAD: Drawing software, primarily used by engineers and architects

Adobe Illustrator: Graphic design software for high-quality designs

3D Design:

SketchUp: 3D designing software comes with 30 days free trial

SolidWorks: 3D design software with multiple design package

Autodesk Fusion: Cloud-based platform for manufacturing process

Settings of Laser Cutting

Before performing the laser cutting process, it is good to know the settings of it. A laser cutter comes with primary settings as per the above image. The power represents the strength of a laser. Speed is how fast your laser will go. If it is too quick, it may not cut all the way, but a low speed can lead to melting or burning. So most of the time, you can stick to the moderate settings for the cutting to be fine.

Frequency determines the laser pulses during a cutting operation. The higher the frequency the cleaner the slash would be. But it is also okay to keep the frequency low to prevent flammable materials from catching fire.

Use the Quality Spare Parts

When it comes to laser cutting, lasers majorly depend upon the consumables and parts. So whenever you are using any part or replacing it, make sure you are using top-quality parts. Bystronic laser parts and Amada laser parts are some of the best ones.

Amada and Bystronic parts come in a variety of ranges like focus lenses, nozzles, lens wizards, and much more.

You can also check out other brands such as Hypertherm, Mitsubishi, Mazak, Prima, etc.

Know the Material You Are Using

While designing with laser-cut, you should start thinking about what materials you will work upon. Are you designing a prototype? Then you should consider cheap materials like cardboard. Else you can use wood or any other metal.

Talking about wood, type matters! Wood could be soft or hard. A harder wood can produce a darker appearance than a softwood.

Another common material is acrylic. It is more fragile than wood. So be mindful of the spacing between the lines. To keep acrylic material nice and clean, putting on protective tape is the best way to go.

Types of Laser Cutters

There are three types of laser cutters:

CO2 Lasers: The generated lasers have stimulated gas mixtures (majorly consists of carbon dioxide). CO2 is one of the most common types of laser cutter because it is inexpensive and can cut most materials like leather, acrylic, glass, wood, plastic, etc.

Neodymium Lasers: The laser consists of neodymium doped crystals. These lasers have small wavelengths as compared to CO2 but they are highly intensive. Which means they can cut through much thicker materials like plastics, metals, and some ceramics.

Fiber Lasers: The laser is usually doped with rare-earth elements such as erbium, dysprosium, and holmium. The laser has a wavelength similar to neodymium lasers. But they are built in such a way that they require less maintenance and can cut materials like metals and plastic.

Though they look very similar, they are distinct in terms of power or how they cut materials.

Thickness of Materials and Kerf

The focal point of the lens of the laser cutter cuts the material. On the other side of the material, the laser isn't as focused and the beam is slightly larger as compared to the focal point. This gap that the laser makes is basically known as kerf.

For example, the kerf on the saw blade is usually a rectangle. The laser cutter's kerf is slightly trapezoidal because the laser beam gets wider after its focal point. The kerf of the given laser determines the maximum thickness of the material it can cut. Because the laser will get thicker after its focal point. When the beam is thicker, then it is unfocused to cut it well.

Time to Cut

Now you might be ready to cut the material. It can take a few tries to find the ideal settings to cut your materials. Also, don't lose hope if your first few projects don't turn out to be successful. Keep in mind the above tips and use good quality consumable parts like the Bystronic parts. If you are happy with the results, don't forget to note them down for future reference.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/6-tips-to-enhance-the-laser-cutting-process

5 Laser Cutting Maintenance Tips

If you use a machine vigorously, you know its consequences. It would wear out sooner than expected. The productivity and efficiency would decrease too. 

This principle applies to every machine that we use, including laser cutting machines. If we maintain it properly, we can enhance the longevity of the laser cutters. Though the machines often come with service contracts for a given period, ensuring proper use and brand-specific spare parts like Bystronic parts and Fanuc spare parts is smart.  

However, if we look at the machines only when they malfunction or are broken, it will increase the cost and efforts. Therefore, it is crucial for metal fabricators to maintain their laser machines or it might affect their work and quality. If maintained properly, it can help you save a great deal. Here are the maintenance tips for maintaining your laser machine’s competency and throughput.   

1. Keep the air sources clean

Laser cutting machines use different types of gases like oxygen, nitrogen, or shop air to cut metals. Most of them use shop air as it has the fastest processing speed. It helps cut various metals like stainless steel, aluminum sheets, metal sheets, etc. So, for gases to cut the metal with perfection, ensure that the compressor gas is not impure instead moisture-free. Keep the lines clean and maintain the air pressure and air filtration properly. Do this regularly as the compressor source and lines affect the machine’s performance, productivity, and working life span. 

2. Inspect the parts regularly

The simplest tip to prolong a laser cutting machine’s life is to inspect all the parts on a daily and weekly basis. Check if the pressure of working gas and cutting gas is enough or not. If not, replace it immediately. Check whether the limiting switches of each axis are sensitive. The indicator lights are damaged, whether there are any leakages, etc. See which part needs replacement and replace it with branded parts.

3. Review your chiller performance constantly

Like plasma cutting, fiber laser cutting uses heat to cut the metal. So, you should ensure that the equipment remains cool and doesn’t overheat. Clean the condenser coils, filters, and fans so that they perform well. If there is debris in the filters or fans, they won’t cool the machine. In fact, the discrepancy in the temperature could lead to poor performance. 

Many chillers require additives and chemicals, so maintain them at regular intervals. 

4. Ensure regulated power supply

After one month of continuous power supply, cut off the main supply and check all the electric connections, tighten the terminals, especially the main circuit. 

Along with this, check the elasticity of the slider carbon brush, blow out the toner, and dust on the components using dry compressed air.

5. Inspect the gas delivery

Laser machines use gas to vaporize through the material. The contaminated gases affect the cut and result in poor quality. If you want a smooth cut, make sure that the gas is pure and clean. For this, inspect gases whenever possible. See if they are free of debris. Look if filters are doing their job properly. Replace the gas bottle every time you notice a leak, as it would affect the overall performance. Also, they are a safety hazard to workers working with the device. Hence, whenever you see a leak, turn off the device and then use a soapy connection rag to rub the connection line. Address it as soon as you notice a leak. Any delays will affect your performance, and even your safety will be at risk.

Conclusion

Check your laser cutting machine and parts regularly. If you find any fault or look like a part has failed or is not working properly, replace it immediately. Follow the tips mentioned above for better maintenance. Also, keep your machines clean and track every activity. Lastly, use Bystronic parts or Fanuc spare parts for replacement.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/5-laser-cutting-maintenance-tips

Benefits of Using CAD-CAM CNC Control Software

The manufacturing industry has a long history of evolution. From products to tools and the working, everything has advanced. Like, we have CNC to help us carry out various activities effortlessly. The availability of Bystronic parts and Fanuc parts online to ensure the proper working of CNC, etc. 

CNC has become so common that it's rare to see industries not using them. 

Besides, adding CAD-CAM to CNC simplifies tasks and gets them done on time. It is way better than all the manual alternatives available today.

Here are the advantages of including CAD-CAM in your CNC toolkit.

1. Programming Potential

If you add CAD-CAM to your CNC toolkit, you can take on even the most challenging jobs. For instance, 3 axis machining jobs. It can help you create and manage toolpaths for jobs like molds, which are impossible to calculate manually or even via canned machine cycles. The CAD-CAM software will automate the entire process. 

2. Control over Job Programming

Modern CAD-CAM software has CAD Tree functionality that allows job tracking. You can view all the commands and processes from beginning to end.

With it, you will have full control over processing -  stock, work coordinates, material, tooling, operations, and output of NC programs. You can also save and load machining templates and copy and paste operations. Other benefits include reordering the job sequence, associating the toolpath to auto-update all the paths after the edit, etc.

With these capabilities, you can get the work done faster. 

3. Accessible by Clients

With CAD-CAM, you can receive models faster than before. You can open the file, set the toolpath, and directly perform simulations. These simulations can then help you identify the processes and plan a quote, such as calculating cycle times. 

You can deliver the products faster and at an affordable price than before. This software would allow you to design, manage projects, test, simulate, and deliver more quickly. 

4. No Guesswork

Using CAD-CAM maximizes the programming efficiency. It removes the guesswork by making operators follow the steps in creating machine toolpaths. It ensures that the operator has set cutting depths, selected tools, chose toolpath style, managed lead-ins and outs, set compensation settings, and other essentials. 

It allows programmers to be faster and handle the operations error-free even in case of high complexity. 

5. High Speed

It provides high-speed machine toolpaths that reduce cycle time and ensures less wear and tear. Instead, it improves the quality of cutting by eliminating the traditional toolpaths' stop and go actions. 

Its circular motion cutting makes the engagement with the material constant, deep, giving a sharp cut. Overall, it can improve productivity by 50 percent. 

6. Less Wastage

CAD-CAM provides simulation that helps inspect processes and catch gouges and collisions before moving to the CNC machine. It alone helps eliminate costly mistakes and waste. 

Simulations provide complete detail of the process. It helps visualize the process, such as cutting a metal sheet before the actual procedure. 

7. Simple and Cost-Effective

Creating NC programs via 4 and 5 axis machining can be difficult. But CAD-CAM makes it easier. It provides a toolpath and special post-processing to index the 4th axis. It also allows operators to customize the posts for 4 and 5 axis machines. 

You can also simulate the full 4 and 5 axes to inspect the machines before the NC program reaches the machines. 

8. Seamless Integration

You can integrate CAM machining modules into your CAD software as a plugin. This would allow you to create machining for the part, simulate, and create NC programs. The best part is that you won't have to re-learn the entire CAD-CAM system. Besides, you would be able to provide better service and programming facilities. With basic training, you can start using the tool. 

To Conclude

These advantages are enough to justify the importance of having CAD-CAM with your CNC toolkit. It will help you stay productive, competitive, and profitable. 

Meanwhile, check out the Bystronic parts for CNC.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/benefits-of-using-cad-cam-cnc-control-software

Getting Started with Laser Welding

Laser welding is a process to join together metals or thermoplastics using a laser beam to form a weld. It needs the high-intensity laser beam to form metals or thermoplastics. The laser weld formation takes place with intense laser light and heats the material rapidly.

It allows small size perfect welding with the help of amada parts and bystronic parts in small areas and is the new emerging technology with precision, high speed, flexibility, and less distortion.

Now, let’s understand the way laser welding operates:

Laser welding is the continuous process of pulsed laser beams. We can divide the laser welding principle in heat conduction welding and deep penetration laser welding. It combines with conventional welding processes and is useful in soldering.

When the power density is less than 10~105 W/cm 2, it is called a heat conduction welding. During this time the welding depth is shallow. You can easily join the thin parts like amada parts and bystronic parts and visible edges. The depth is normally below 2.5mm and maximum its ratio is 3:1.

When the power density is more than 105~107 W/cm2, the metal surfaces recess into a hole while heating, forming deep penetration welding. Deep penetration welding features provide fast welding speed and large depth to width ratio (D/W).

Usually, the D/W ratio of welding can be up to 12:1 and can go up to 51mm.

Going further, here are its types:

1. Heat conduction laser welding:

In heat conduction laser welding, the laser beam melts the mating parts along with common points. The molten materials flow and solidify to form the weld.

While following this method, the laser energy shifts to the workpieces solely via heat conduction. Heat conductivity of the workpiece limits maximum weld depth. Hence, the width of the weld is greater than its depth.

Usually, it is useful for applications which require an aesthetic welding or when particulates concerns such as certain battery sealing applications.

2. Deep Laser Penetration:

When the power density is big, the heat is not able to disperse it quickly. The workpiece is beyond melting and it just vaporizes.

The vaporizing material expands and creates a keyhole from the surface to the depth of the weld. The laser beam moves across the surface of the workpiece, this in turn helps the keyhole follow and create the deep and narrow weld.

3. Hybrid Laser Arc Welding:

Laser welding is useful in conjunction along arc welding to create a Hybrid Laser Arc Welding.

In hybrid laser arc welding, we can use any one of the arc welding processes like MIG, TIG, or SAW with deep penetration laser welding.

This results in having deep penetration joints and also improves tolerance. Other undesirable effects like cracking and internal porosity also reduces.

4. Weld Joint Configurations

Welding joints are the configuration of two pieces of metal or more which we weld together. This configuration is an important factor to determine whether a joint will withstand the load on it or not.

There are 5 basic joints which follow the American Welding Society (AWS) and many other standards.

Additionally, there are different types of welding joints like butt welding, tee welding, lap welding, corner welding, and edge welding and they require parts like amada parts,  bystronic parts and many others which are very famous.

The types of welding lasers:

There are numerous types of laser welding machines and each of them has unique advantages and features that are perfect for specific applications.

1. Fiber laser:

Fiber lasers are useful for applications like welding small parts together which are useful in engineering, medical, or electronic industries. Also welding thick materials in the automotive and aerospace industries. Fiber lasers are very versatile and a low-cost way of achieving high-quality spot welds.

2. Nd: YAG Laser:

Nd: YAG Pulsed Laser creates different pulses of controllable energy which we can shape to create perfect weld. This type of laser is suitable for producing large spot welds, as well as deep.

This type of Laser is suitable for producing large spot welds, as well as deep spot and seam welds.

3. Diode laser:

Diode lasers are perfect for high-speed welding and deep penetration welding. They produce high welds at very low heat input.

Why laser welders are perfect for beginners:

1. The laser welder does not need design software. They are easy to operate and one can learn to handle them easily within a few hours. While working with them you only have to focus on the area on which you want to weld and press the button and start welding.
2. The handheld laser welder replaces the previously fixed light path with a handheld type, this makes laser welding possible not only in the long-distance outdoor operation but also for small and hard to reach points.
3. It adopts a high power laser source and creates a firm and high-quality well in a short time.
4. The machine is compact and does not need installation, you just need to plug and play!

Final words:

Having laser welding is the first step for setting up your business. Working with laser welding machines can be easy and comfortable if you know which one is suitable for your use.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/06/26/Getting-Started-with-Laser-Welding