How Industrial Automation Can Bring Immense Growth In Bulk Production?

Imagine if you could increase your production by 50% or even 100%. That's the potential that industrial automation has to offer. With the help of Mazak and FANUC parts, your business can achieve maximum productivity and see growth like never before.

What are FANUC and Mazak machines, you ask? Simply put, they're the components that make industrial automation possible. By incorporating these parts into your production process, you're taking advantage of all that industrial automation has to offer.

There are hypes about it- in fact, a lot. Are you ready to see what they are? In this article, we'll explore the benefits of industrial automation and show you how to get started.

The Benefits Of Industrial Automation

Industrial automation has been one of the most influential and beneficial technologies to emerge in recent years. By automating key processes, businesses have been able to improve efficiency, quality, and safety while reducing costs.

Some of the benefits of industrial automation include:

• Improved Quality

Automated systems can be programmed to perform tasks with consistent accuracy and precision. This can help to eliminate errors and improve the overall quality of products or services.

• Increased Speed And Efficiency

Automated systems can often work faster than manual processes, allowing businesses to increase their output and productivity. 

Additionally, automated systems can often work continuously without the need for breaks, meaning that production can be carried out around the clock if necessary.

• Reduced Costs

The initial cost of implementing an automated system may be higher than using manual labour, but automated systems can save businesses money in the long run by increasing efficiency and reducing waste. 

Additionally, automated systems often require less maintenance than manual ones, further saving on costs.

• Improved Safety 

Automated systems can help to create a safer working environment by eliminating or reducing the need for employees to work with dangerous machinery or materials. This can help to reduce workplace accidents and injuries.

The Different Types Of Industrial Automation

Automation in the industry involves the use of various techniques to streamline production processes and reduce the need for human intervention. There are different types of industrial automation, each with its own advantages and disadvantages.

The most common types of industrial automation are:

1. Discrete Manufacturing

This type of automation is used in industries that produce items that are distinct from one another, such as electronic components or automobiles. 

Discrete manufacturing generally requires less investment in automated equipment than other types of manufacturing, making it a good option for small and medium-sized businesses. 

However, discrete manufacturing can be more difficult to scale up than other types of automation.

2. Process Manufacturing

Process manufacturing involves the production of items that are continuous, such as chemicals or food products. This type of automation often requires more investment in automated equipment than discrete manufacturing, but it can be easier to scale up production using process automation.

3. Hybrid Manufacturing

Hybrid manufacturing combines elements of both discrete and process manufacturing. This type of automation can be customized to fit the needs of specific industries and businesses. 

Hybrid manufacturing can be more expensive to set up than either discrete or process Manufacturing, but it offers the potential for greater flexibility and efficiency.

How FANUC And Mazak Parts Increase Efficiency?

Fanuc and Mazak are well-known brands in industrial automation. Their parts play an important role in increasing the efficiency of machines. 

When it comes to bulk production, anything that can increase efficiency is a godsend. With the help of these parts, machines can run faster and easier, with less chance of error. This means that your company can produce more products in a shorter amount of time, with fewer mistakes.

In short, industrial automation with FANUC and Mazak Parts can bring about immense growth for your business. It's a proven way to increase efficiency and output, all while reducing costs. Are you ready to see the power of automation in action?

Different Types Of Automation Solutions Available

Now that you know all about the benefits of industrial automation, you might be wondering what types of automation solutions are available.

Here are some of the most popular types of automation solutions:

• Assembly Line Robots

These robots are used to assemble products on an assembly line. They are programmed to perform repetitive tasks, such as welding, painting, and screwing.

• CNC Machines

CNC machines are computer-controlled machines that are used to cut, drill, and mill various materials.

• 3D Printers

3D printers are used to create three-dimensional objects from digital files. They are often used in the manufacturing of parts and prototypes.

• Material Handling Robots

Have you ever seen robots are moving different materials here and there in a factory or warehouse? These are the robots doing that. They can be programmed to load and unload trucks, sort and stack products, and more.

So, there you have it! These are just a few of the many types of industrial automation solutions that are available.

Conclusion

Industrial automation is the future of manufacturing. With the help of FANUC and Mazak, manufacturers can increase their production in a shorter amount of time. Not only will this save the manufacturer time and money, but it will also improve the quality of the product.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/how-industrial-automation-can-bring-immense-growth-in-bulk-production

What Are the Uses of the Fanuc Spare Parts?

At Alternative Parts, Inc., our commitment to quality and availability does not end once you've purchased Fanuc parts; rather, it continues for as long as you need us. We provide a wide range of Fanuc parts-related options to guarantee we meet your unique needs. We also have a well-oiled logistical machine and plenty of on-hand components. We ensure that orders are fulfilled quickly, any time of day or night.

Information, Skills, And Techniques to Improve Your Work

It's important to remember that every application presents its own unique set of difficulties. However, they frequently hide unused potential as well. We care about finding the most efficient way to solve your problem, regardless of the field in which you work. We will teach you what is feasible and where you may make enhancements by sharing our expertise in manufacturing procedures and automated solutions.

Utilization of Computer Numerical Control in Manufacturing

We do a Vertical milling center that drills, bores, and taps quickly. Modern small vertical machining centers can drill, bore, tap, and grind fast. Modern machines may switch between milling, drilling, tapping, boring, and grinding in as little as 0.7 seconds. Their spindles may change speed and stop to change tools. It reduces cycle times and boosts factory output. These machines are easy to set up and move and can do many things.

Improve How Well Your Electric Injection Moulding Machine Functions

Manufacturers highly value accuracy, precision, and repeatability in injection molding. The ability to achieve precision molding with repeatable sets of parameters that are checked and adjusted automatically by the machine guarantees better final products. Although there is significantly less human intervention, output quality is assured, and up-and-cycle times are improved.

Versatile, Small-Footprint Milling Systems

Modern compact vertical machining centers are a low-cost way to add more variety to your manufacturing mix. Supplementing larger machines allows firms to release capacity and respond faster to short lead times and unpredictable supply needs. High spindle speeds cut cycle times, doubling output. Small footprints allow this without sacrificing usable space. Easy to set up, the Fanuc spare parts perform tough automated milling work with unrivaled precision and accuracy.

Incorporating Robots Into The Manufacturing Sector

Increased efficiency in processing, regardless of the field or nature of the item being processed.

We Can Handle Any Size Or Type Of Project

Robots can pick, place, dispense, palletize, package, transfer parts, machine tending, and assemble. The wide number of models makes it possible to find a robot that matches your demands, no matter how large or small your workspace is. A professional service provider can work with organizations of any size and industry, delivering simple stand-alone solutions or complex integrated systems that automate every handling procedure. Fully integrated systems provide continuous high-speed operation, improving throughput and prolonging operational durations.

Day And Night, Nonstop Action - Productivity-Improving Palletizers

Companies now provide specialized robots meant solely for palletizing. These palletizers were built to last and can work nonstop to boost output. Due to their reprogrammable, adaptable software and capacity to handle heavy payloads, these palletizers are the best option for a wide range of complex mixed or standard palletizing processes.

Nonstop Efficiency - Improved Picking and Packing Procedures

Because of the constant need for speed, accuracy, and agility in today's fast-paced production environments, picking and packing activities highly strain human operators. Robots, in contrast, can reliably and quickly finish such operations without breaks, including picking and packing cheese sticks, tarts of an unusual shape, or mixed-load pallets. Using specialized software, a team of robots can choose and pack 2,000 items per minute in a single line, greatly increasing production. The time and money saved by switching to automation from manual labor are immeasurable.

Why FANUC?

OEM warranties go beyond their Fanuc spare parts. All Fanuc parts are designed and manufactured in-house to high standards. After testing, the OEM covers them for a year. In addition, OEM quality is risk-free, with 25-year repair options.

We promise factory-direct replacement components for the next 25 years. If we can't replace a part, we'll refurbish it to factory specs to extend the machine's life.

The Fanuc spare parts help you find externally stocked components. In addition, part-pooling and private stockpiling help you save money.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/what-are-the-uses-of-the-fanuc-spare-parts

7 Benefits of Using a Laser Cutting Machines

Metal fabrication is widespread these days and is extensively used in today’s world. It is one technology that is picking up pace in the metal industry. And the demands are high because it has many benefits attached to it. Keep reading further to explore more about this. 

First, let me make things simple for you by explaining what laser cutting technology is. Laser cutting technology uses a laser to vaporize the materials, resulting in a cut-edge piece. This technology is generally used for industrial manufacturing applications. These days, it is used in schools, for small businesses, by hobbyists, and by most architects. Keep reading further to explore its benefits.

Benefits:

To know why the architects and industry people require Fanuc parts and what all added advantages it has, read further. 

1. Flexibility:

Laser cutting does not require a separate tool for each different kind of cut. It functions on the same tools suitable for cutting various shapes within the same material thickness. Thus, it is flexible and does not complicate any cuts to create problems.

2. Precision:

One significant benefit of using a laser cutting machine is that it works way better when compared to other metal cutting methods, like a thermal cutting machine. It has an accuracy of +/-0.1mm and has the highest precision without any aftereffects or treatment. Therefore, no added tolerance is required.

3. Repeatability:

The repeatability of +/-0.05mm helps ensure that the parts have replicas of each other. 

4. Speed:

Laser cutting is a fast process, and with the modern version that has come into play, it makes the process much quicker, even for complex cuts. It is the fastest when compared to plasma or flame-cutting lasers. Also, it helps maintain the thickness of 10mm, making it a more efficient laser cutter. 

5. Automation:

Though most of the processes are automated, some workforce is required to operate this highly automated machine. An experienced operator plays a tremendous role here, as it makes the process faster without compromising the quality standards of the result.

These days machines come with feeding systems and conveyors, making it more costly but making the work easy for you. 

6. Quality:

Using a proper setup helps to improve the quality of the end product. The result depends on the quality of the raw material used. Usually, it comes with a slight heat zone with a HAZ area, resulting in more reliable and predictable parts. And in most cases, it is not even necessary to remove the slight burr. 

7. Contactless Cutting:

Contactless cutting makes only the beam come in contact with the material, so there is no wear and tear in any machinery parts. Therefore, you can use quality Fanuc spare parts to help you with the same. You can make the machine last longer because there is no damage to it. 

8. Versatility:

One of the most important aspects of laser cutting is its versatility, as laser cutting is used for many different materials, including paper, wood, acrylic, metals and so on. A single machine can function on different things and needs to do different jobs on different materials. A few can even perform for box sections and open channels. 

Conclusion:

There are many advantages of using a laser cutting machine. We hope this article provided you with the seven advantages of using a laser cutting machine. So, what are you thinking? If a single machine can do so much and provide you with these many advantages, you just need to buy it without giving it a second thought, so just go for it.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/7-benefits-of-using-a-laser-cutting-machines

4 Tips to Maintain Fiber Laser Cutting Machine

Cleaning and maintaining the machine and the surrounding is important to get the best quality cuts from a laser machine. Maintaining the machine properly also increases the shelf life. It is not necessary to do all the cleaning processes daily. There are some parts that require cleaning after every use, while some can be cleaned after a few days of using it. Here are some tips to help you on what parts require cleaning and how you can do it.

Lens Maintenance

Before starting the fiber laser cutting machine, check whether the mirrors are clean or not. If there is dust on the lens, clean them with the rubbing alcohol and cotton swab. To ensure the beam quality is the best, clean lenses are mandatory. Because they easily get dirty due to dust and smoke from the cutting. So before using the machines cleaning them is necessary. 

If the mirror surface is flat and there is no lens holder, you can use lens paper to clean them. If the mirror is curved and has a lens holder then you use a cotton swab to clean them. Also, long use of the lens, or cleaning lenses with other tools can make scratches on them. You must immediately replace them. You can use good quality spare parts like fanuc parts, amada parts, etc. and replace the spoiled lens.

Cutting Head Maintenance

If you want the perfect cut then having a cutting head at a proper position is extremely important. Before using the machine, check whether the laser is emitting from the center of the nozzle. If this is not the case then calibrate or readjust the cutting head. Also adjust the height to a suitable drilling position. You must always try first on the sample piece to check whether the cutting head is reaching the sheet and if it is then whether the cut is dip enough or not. You can change the parameters if required. Even after setting all parameters correctly, if you do not receive the proper cut then it is time to change the nozzle. You can buy good quality spare parts like fanuc spare parts, amada spare parts, etc. 

Chiller Maintenance

The water chiller is used to keep the laser cutting machine cool. The chiller will ensure that the machine operates at the constant temperature. You have to keep checking the temperature of the water in the chiller at regular intervals, especially when working for long hours. The water in the chiller needs to be replaced regularly. You can clean the chiller once or twice a month by replacing the water with distilled purified water.

Daily Maintenance 

Here are some daily maintenance tips for the laser cutting machine.

1. After you finish using the machine, clean the workbench. Also keep the laser cutting machine clean.
2. Ensure X, Y, and Z-axis are at the origin.
3. Check the fan of the control box is working normally. Also the connecting wire must be tight and after use they must be disconnected.
4. The screws on the X and Y-axis must be cleaned and lubricated every week.
5. Replace any parts that require replacement with good quality fanuc spare parts, amada spare parts, etc.

Conclusion

The maintenance of the machine ensures that the machine and its spare parts remain in the working condition for a long period of time. There are parts that require regular replacement in order to have good quality cuts. You should always buy the spare parts from authentic dealers, so that you have genuine spare parts. You can buy some good quality spare parts like fanuc parts, amada parts, and trumpf parts online.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/4-tips-to-maintain-fiber-laser-cutting-machine

Top 3 Factors to Consider for Efficient Spare Parts Management

As a plant manager, it is important to recognize effective ways to utilize spare parts efficiently. Spare part inventory management is the foundation for dependable plant operations. And as a plant manager, you should know the process of determining which spare parts you will require for making your system more productive.

Also, you should not forget to consider the quality of the spare parts before investing in them. You should choose quality parts like fanuc parts and fanuc spare parts. And it is best to create a planned approach that provides effective inventory management. Read further to know how?

How to Manage Spare Parts Efficiently?

After analyzing the seven factors below carefully, we can say that considering these tips can help to enhance performance, increase the effectiveness of plant operations, and reduce cost.

1. Operation Strategy

Many businesses adopt a habit of creating an operational plan on the basis of responsive events. The operation strategy needs someone to perform it from a reactive or predictive approach. Here, for performing spare parts management efficiently, you will need to adopt a predictive strategy.

But, completely abandoning a reactive approach is also not an option. The core of successfully managing spare parts lies within the ability to prevent future issues before they occur.

Here are some tips that you should consider for effective inventory management by including operation strategy for spare parts:

• Develop an ability to cover the entire operational scope for the spare part management process. This will include locating and solving significant problems that may arise in the future.
• Use predictive management to help in better usage of resources, reduce the cost, and solve time-related issues.
• Ensure to decode failure patterns as they may help to reveal less visible problems.
• The collection and analysis of data should be relevant for improving your business strategy.

Here are some factors that you can consider while calculating the risk for spare parts:

• Determine the reasons and cost for the shutdown
• Create a cost comparison for purchasing “new vs. old” parts for replacement
• Calculate your firm’s exposure by determining the total cost of one-hour downtime of your firm

2. Effective Inventory Control

Organizing spare parts properly and strongly in secure parts is important to control your inventory efficiently. Proper analysis and review of your storage plus check-out system will reveal a lot about the quality of your inventory control.

Here is what you must do for achieving better control over inventory:

• Develop clear criteria to define, aid, and categorize spares.
• Periodically review all spare parts on different parameters.
• Check if you are holding any excess stock for parts to reduce your overall inventory costs.

3. Stock Parts for New Equipment

We hear company owners often advising that there is no need to invest in spare parts for new equipment. No matter how logical this may sound, it is not at all practical. It is instead a very wrong approach to manage spare parts efficiently.

Because it assumes that the vendor's supply will be faultless and bought machines or parts are good in quality which, however, is not valid in most cases. Thus, keeping a good stock of spare parts is necessary and safe for both new and old machines.

Here are some tips to stock spare parts for new equipment:

• Ask your vendors for a list of recommended critical or sensitive parts of the machines they just sold you.
• Work with the operations division to ensure that the budget includes funds for spare parts.
• Utilize all the available information for improving decisions on parts that are necessary to stock.

Final Words

An accurate and efficient spare part management promotes parts usage to be more responsive and proactive for meeting your operational demands. You can save money by pre-stocking the vital parts of your machines. This will save you plenty of time on non-functioning machines. Make sure you stock quality parts like fanuc parts for machines and fanuc spare parts for safety.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/top-3-factors-to-consider-for-efficient-spare-parts-management

How Laser Cutting Benefits your Business

To get a cut above average, you must first know its detailing. Whether the laser cutting machine is suitable for your product or not. Only when you know the right time to use the latest technology and equipment can improve your product/service quality.

For that, you need to learn about different laser cutting machines, which brand spare parts you should use (like Mazak used parts or Fanuc parts), and so on. 

The most important thing you need to identify is the advantage this technology provides.

Let's see what they are:

1. Versatility

What's the first thing you notice about cutting tools?

It's usually how you can use them from an economy, mass production,, and components perspective. 

Talking about laser cutting, it's highly versatile. Not more people appreciate it, but it's a fact. It's a cost-effective solution for projects that require precision and intricacy.

It's a go-to solution for all metal cutting work.  

Be it aluminum, stainless steel, or titanium, laser cutting can perfectly finish different sizes. You can also apply them to cut zinc and iron.

No matter how hard the material is, it can provide high-quality results. 

2. Reliability

Manual tools and cutting methods rely on well-maintained equipment. They use the sharp cutting blade, but the blade can become blunt, slow, or smooth as the process continues. This may affect the result. There might be variance in edges, or the cutting may not be exact. 

The variances can be minute, naked to the human eye. However, they can make a significant change, mainly if the components are for robotics or automation lines. 

Laser cutting ensures 100% consistency. It ensures that there won't be a difference or distortion of even 0.1mm. 

You can rely on it because it doesn't rely on sharpened blades or oiled mechanisms. Also, there are no maintenance issues. You can directly replace the parts with branded ones, like Fanuc parts.

3. Accuracy

It's another advantage of using laser cutting technology. 

Manual tools rely on varying degrees based on the dexterity of the operator. Even a skilled one would make marginal errors such as a hairline scratch. 

Laser cutting uses digital technology. It's not prone to variations; instead, it offers a high degree of accuracy. 

For example, you want to cut material to create grooves without passing the blade all through the material. The ratio between engraving and the material edge could be fine. For manual tools, it might not be easy. But laser cutting can make that cut with attuned dimensions. 

With laser cutting technology, you can cut minus plus 0.1mm, accurately.

4. Waste and Time Management

Unlike other cutting methods and tools, laser cutting offers a safe environment and reduced waste management.

The goal of this technology is to get results with minimum waste. It means you can get your components or products ready with fewer errors. It also means that you can get more done in less time. As there's no waste, the time spent on clearing the surface is reduced. Next, you can acquire the results in one or two go. 

It's not like the manual tools. You need to move your item to different machines and position them in different angles and directions to get desired results. 

Laser cutting streamlines the process and makes it smooth. Besides, reduced waste management can further help you save costs.

5. Speed

And the primary advantage is it's fast. 

Not only for mass production. If you want to cut a bespoke item, you can take the laser cutting machine, program it, and within minutes, you can operate.

Even if you have a large consignment, you can get it done on time. Laser cutting can cut through the time you would otherwise require to set up a project or a machine. 

Time is also not a challenge. You can use laser cutting technology 24*7. 

Also, you can take repeat orders and fulfill them without re-setting up or adjusting the parameters.

That's how laser cutting technology is.

There are a lot of advantages to it. If you don't go for it today, you may regret it later.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/how-laser-cutting-benefits-your-business

Difference between Laser Etching and Laser Engraving

In general, laser engraving and etching are the processes of creating permanent markings on the material. They belong to the same category, i.e., laser marking. They are equally compatible with Mazak parts and Fanuc parts. However, they still differ a lot. Where laser etching can reach a depth of 0.0001 inches, laser engraving can only reach a depth of 0.005 inches. 

Let’s learn about them in depth. 

Laser Etching Process

Laser etching is a process that creates a mark by melting the surface. It’s an enhanced concept that involves laser engraving and laser annealing. To make the mark, laser beams generate a high amount of heat, which then distorts the microsurface. The markings are in white and black color. 

It is the preferable choice for permanent marking as it requires less energy from the laser beam. You can use this process for marking, such as data matrix codes, serial numbers, barcodes, and logos.

When can you use the Laser Etching Process?

• If your part is made of metal beside stainless steel.
• You need a cost-effective solution that requires a less intense laser beam.
• You need the laser process to be fast. 
• When you need to integrate the marking before the final treatment like powder coating and heat treating. 

Laser Engraving Process

In this process, the laser sends the highly localized pulse over a thin layer of sheet and creates a code. Instead of creating micro-surface like etching, the laser engraving penetrates the material, exposing the cavity to reveal the image. Here, the laser causes the material to vaporize. The typical use of this technique is to engrave serial numbers and logos. You shouldn’t use it for marking critical parts.

When can you use it?

• You need durable marks
• The material is either steel or aluminum
• You need to integrate markings before treatments like shot blasting and sandblasting.  

Why do you need Laser Etching and Laser Engraving?

There are different marking technologies like inkjet printing, dot peening, and printed labels. However, they come with their maintenance and consumable costs. Not to miss the inconsistent results of these unreliable marking systems.

Laser etching and engraving processes use high-quality parts such as Mazak parts and Fanuc parts. It reduces consumable costs and encodes the information permanently. The product can’t detach after marking. The processes involve high resolution, which means you can encode more information in less space. Laser marking technologies like Fiber and CO2 require no maintenance; pulse fibers consume very little power. 

Difference between Laser Etching and Laser Engraving

Though both are susceptible to make a permanent mark, here are the differences that distinguish them. 

• Laser etching is fast, whereas laser engraving is durable. 
• Laser etching melts the material and thus requires less energy. Laser engraving vaporizes it and requires more energy.
• Laser engraving digs holes that have better protection over abrasion. Laser etching loses it over.
• Laser etching can lift upto 80 microns, whereas laser engraving can lift upto 500 microns. 
• Laser etching only creates black and white marks. For high contrast markings, you should prefer laser engraving.
• Laser etching is a preferable option unless you require high abrasion resistance. In that case, laser engraving would be the right choice. 
• The markings of laser etching processes are usually pale, whereas engraving ensures dark marks. 

Conclusion

Choosing one is not that difficult unless you have a lot of requirements. If you don’t need a detailed and resistant work feature, you can go for laser etching. The material would matter, though. For a high resistant mark, choose laser engraving. 

This is what we think, but your final choice should be the one that meets all your conditions.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/difference-between-laser-etching-and-laser-engraving

Laser Cutting: Tips and Practical Processes that Work!

Laser cutting is becoming popular in the manufacturing industry. It has even paved its way in industries such as medical, aerospace, electronics, automotive, etc. Its uses and benefits even caught the attention of the education sector and small business enterprises apart from the industrial sector.

Laser cutting has its various advantages to offer like higher edge quality, faster speed, less noise of the equipment and so on. The laser machinery by manufacturers like Prima Optics Laser, Fanuc Parts, etc. provides a comprehensive product range with all these advantages.

It is necessary to keep a check on the efficiency of the cutting process to avail these benefits to the highest extent.

Discover the tips to improve laser cutting efficiency.

Reduce the Cutting Head Lift

Generally, after working on one profile, the machine will lift to a certain height and then move to the next profile. This prevents the collision with the cut pieces. By optimizing the cutting path, you will be able to reduce the cutting head lift and this, in turn, will increase the efficiency of the laser. 

Use Quality Materials

Earlier it was difficult to cut thick material in a consistently smooth edge. Today, with the help of technology, it is easy to cut thick materials. But sometimes the edge quality gets compromised. To deal with this problem, using laser-quality, mill-scale materials is advisable. Quality materials will help to process thicker materials.

Use the Right File Format

In laser cutting .dxf or .dwg files are common. Hence, it is necessary to choose the correct file for better efficiency. Many software and applications are available that will help you. With the help of those you can convert PDF, .eps, .svg, and other file formats into .dxf or .dwg files.

Keep a Check on Spacing

When cutting multiple parts on the same metal sheet, spacing plays a significant role. If the parts are too close or you cut the features too thin then there is a risk of the burning down the material. Therefore, it is advisable to keep the appropriate spacing. 

Better Nozzles

For machines to effectively cut thicker materials it is necessary to make advancements in cutting nozzles. For this, popular technologies like oxygen cutting, and nitrogen cutting are available. They have a high-powered ability to cut at high speeds in thin materials.

If you need help in increasing the efficiency of your machines, you can search for manufactures online. Manufacturers like Prima Optics and Fanuc parts use functions and methods that help to improve laser-cutting efficiency. 

Updating to New Technology

Over the years the laser beam quality has improved thanks to new technology. One of the recent developments is a fiber laser. It has a lower maintenance cost, simple operation, and can cut the metal at a higher speed. By adopting such technologies, you can make the cutting process simpler and quicker. 

Now let’s discuss a few practical processes that increase the efficiency of laser-cutting.

Automatic focusing

The first step in metal cutting is to set the focus on the surface of the sheet. The laser focus varies depending on the material. Earlier manual focusing method was used which was replaced by auto-focusing due to advancement in technology. By using an auto-focusing function, machines can adjust the focus to a suitable position. You can even adjust it according to material type and thickness. This, in turn, increases the laser-cutting efficiency.

Concentrated Perforation

It is the processing technique of the laser-cutting machine. The cutting process using traditional perforation technology includes 2 stages:

• Perforation and cutting contour 1

• Perforation and cutting contour 2

While the concentrated perforation process aims at completing the perforation of all contours and then moving forward to the cutting process.

This method increases the length of the machine’s trajectory, avoids burning and adds up to the effectiveness of laser cutting.

Common Edge Cutting

When two parts have a common edge, you can separate them with the help of a single cut. This is known as common edge cutting. It offers the following benefits:

• Reduce the number of perforations

• Reduce the length of the cut 

• Minimize material waste

• Save cutting gas

• This can significantly improve efficiency.

Automatic Edge Finding

With the help of automatic edge finding function, the machine can sense the angle of the sheet and the cutting process automatically adjusts itself to suit the position of the sheet. This will reduce work intensity; time consumed and improve the laser-cutting function.

Conclusion:

Efficient laser-cutting saves material, reduces waste and provides economic benefits as well. Technological advancements in the laser industry have given rise to methods and functions that help increase the competence of laser-cutting. 

If you are an enterprise dealing in this space and require assistance, solutions by brands that offer Prima Optics, Fanuc Parts and other leading manufacturers can be fruitful.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/08/21/Laser-Cutting-Tips-and-Practical-Processes-that-Work