4 Tips to Increase the Shelflife of Laser Cutting Machine

Laser machines are expensive and it’s not a hidden fact. If you are spending thousands of dollars behind a machine, it is essential to preserve them and take care of them. Every business have different materials to cut. To add to this, the number of hours the machine is on also matters. All these factors decide the cleaning routine of the laser machine. So, here we have some tips for you that might help you to increase your machines life.

Clean the Laser Cutter Regularly

There are three elements that must be perfectly maintained in a laser machine.

1. The water tube must be cleaned and the water inside it should be changed weekly. This ensure the water tube is able to cool the laser machine which starts heating up after some time. The water used inside should be deionized to prevent any kind of deposits to gather inside the tube.
   
   
2. The extraction of dust particles is also essential. Cleaning process is important to avoid any deposit formation inside the machine. This layer formed by the deposits can be flammable. The high end laser machines have pre installed extractor with filters. Other machines have only low power fan. So if your machine have fans only then it is worth adding a power extraction system. You should do cleaning of your machine and surroundings daily.
   
   
3. The X and Y axis of the machine must be kept clean. You can use a soft cloth or a cotton swab dipped in alcohol or any neutral solvent to clean the axis. The movable parts must also be lubricated properly to ensure smooth movement.

Location

Have you ever wondered what could be the ideal location for your laser cutting machine. The machine is sensitive to the climate variation. Thus, it is important to save it from the high temperatures in summer and cold temperature in winters. So what all can we do to increase the life of the laser machine. The temperature of the workshop must be maintained as per the whether. The water that runs inside the CO2 tube should be between 15 to 25 degree Celsius. For summers you can have water coolers to maintain the temperature of your laser machine.

Condition of the Laser Machine

It is advisable to uses the machine in its ideal formats and settings. Because if the you try some random pattern then it might be possible that it breaks some parts of your machine or damages something. We all like to be creativity, but when you are dealing with such expensive machine it is ideal to go the conventional way and not try any random stuff. Also, such machines are made for specific use only. 

Using Suitable Material

Every laser machine have different compatibility with the metals and non metals. It is obvious that you would have purchased the laser machine that work for your business. Meaning the metals or nonmetals that your business requires to cut. So, it is advisable to use only those materials that the laser machine is compatible. It is not suitable to use materials like PVC or leather in laser machine. It is not that laser machine will not be able to cut it, but it will catch fire and it can damage parts of the machine. So if you stick to the materials that the machine is compatible, its life span will definitely increase. And if try something that creates a lot of dust then it is better to clean the mess before using the machine.

Conclusion

Some parts of the laser machine have limited life span. Consumables like lenses, nozzles, etc. requires regular replacement. You can buy bystronic parts, amada parts, etc. online. To do so google “Bystronic laser parts” or the name of the laser brand you have and you will find results of suppliers selling the same.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/4-tips-to-increase-the-shelflife-of-laser-cutting-machine

Top 4 Industries Using Laser Cutting Method?

Manufacturers trust laser cutting for its accurate cutting quality. From cutting and engraving precise lines through a thin plate of metal to marking different materials with different degrees of thickness, laser cutting can do almost all the tasks.

You can use this method on a variety of metals. Also, using good quality laser-cut parts such as Bystronic laser parts helps you increase the output's quality. There are many uses of laser cutting in different industries like: 

 

1. OEM (Original Equipment Manufacturing)
2. Construction
3. Military and defense
4. Agricultural
5. Furniture
6. Recreational vehicles
7. Manufacturing
8. Telecom 

How These Industries Use Laser Cutting Methods?

But first, remember that while using laser cutting methods, you need to ensure that you are using quality laser parts like bystronic laser parts to get fine precision and quality.

 

1. Jewelry and Accessory Making Industry

If you are thinking about how laser cutting methods can be used in jewelry and accessories making, let me answer. Think of those small gears in your wristwatch or tiny gears in headphones. With its excellent accuracy, the laser cutting process helps you to make gears with less waste and in less production time.

  

Also, while talking about the uses of laser cutting methods in the jewelry industry, we cannot forget about the fine engraving capabilities of laser cuts. These cuts can engrave any designs and inscriptions on the interior or exterior surface of the metal piece. Laser cutters can cut precise shapes and provide desired thickness. 

 

Creating a ring or any other jewelry of an exact width, depth, and diameter is not easy, but one can do it with a laser. You can use laser cutting methods to engrave designs and inscriptions on the exterior or interior surface of the metal piece.

 

Here, you will need good quality parts and equipment like a focus lens, laser cutting machine, etc. It is advisable to get it from a quality online brand like Bystronic parts. This will ensure that your final output is of the best quality.

2. In Automotive and Manufacturing Industry

As we know, the automotive industry is always in dire need of getting exact replicas of any part with different shapes and sizes. They can apply the laser cutting method and replicate their parts quickly and accurately.

 

The automotive industry can use laser cutting to cut down metals and even plastics for forming any body pieces of vehicles, interior covers, electronic components, etc.

 

Laser cutting processes are also capable of cutting hydro-formed parts. These parts are usually strong tubes that are useful to provide support within the structure of any vehicle.

3. In Medical Industry

One of many impressive uses of lasers includes using them for surgeries in the medical industry. This method helps surgeons to make precise cuts. Similarly, it also promotes fast healing of the patients after having surgery by laser method. Laser-cut parts like valve framers, vascular clips, flexible shafts, stents, etc., are useful in creating these laser machines used for surgery. It is a revolution in the medical industry. This method also improves the quality of surgery.

 

4. In Dye and Tools Manufacturing Industry 

Laser has an excellent ability to cut a variety of depths into the metal and make the dye ready for stamp pieces. These dyes last through many repetitive processes of dye-cutting. And in the tool manufacturing industry, laser cutters are useful for marking, manufacturing simple hand tools, and engraving.

 

As you read, laser cutting is a versatile method that can be used in different industries for different purposes. There are constant advancements coming in this method. And with every advancement, you can have better accuracy and finishing on the final output. I hope this article helped you to know more about laser cutting methods and their uses in different industries. And as said earlier, ensure you are using good quality laser cutting machines and parts like bystronic parts for excellent quality.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/top-4-industries-using-laser-cutting-method

6 Tips to Enhance the Laser Cutting Process

 Laser cutting is an amazing manufacturing process mainly used by engineers in the manufacturing industry. Laser cutters use a focused beam to pierce a material specified by the designers.

Apart from cutting, laser cutters can also raster onto a workpiece by heating the surface of the workpiece. This process makes the prototyping quick.

Laser cutters are a convenient tool for prototyping and manufacturing; they are mainly used in machine shops on an industrial scale to cut huge pieces of materials. They are also used to create cheap and quick prototypes.

Also, laser cutters produce harmful fumes that are very risky. One way to reduce the risk is by using good quality parts like Bystronic laser parts or prima laser parts. Here are some other tips you can use to enhance your laser cutting.

Select a Software and Master it

Do you use Adobe Illustrator? Or are you handy with CorelDraw? There is no software that's the best, but if you like one, just stick to it.

There are many design software that supports laser cutter drivers. Such software are pretty standard among the 2D designs or some 3D designs. Here are a couple of software that you may already be familiar with or you may want to try out.

2D Design:

Inkscape: Open source software and free to use

CorelDRAW: Graphic design software with a huge number of tools and features

AutoCAD: Drawing software, primarily used by engineers and architects

Adobe Illustrator: Graphic design software for high-quality designs

3D Design:

SketchUp: 3D designing software comes with 30 days free trial

SolidWorks: 3D design software with multiple design package

Autodesk Fusion: Cloud-based platform for manufacturing process

Settings of Laser Cutting

Before performing the laser cutting process, it is good to know the settings of it. A laser cutter comes with primary settings as per the above image. The power represents the strength of a laser. Speed is how fast your laser will go. If it is too quick, it may not cut all the way, but a low speed can lead to melting or burning. So most of the time, you can stick to the moderate settings for the cutting to be fine.

Frequency determines the laser pulses during a cutting operation. The higher the frequency the cleaner the slash would be. But it is also okay to keep the frequency low to prevent flammable materials from catching fire.

Use the Quality Spare Parts

When it comes to laser cutting, lasers majorly depend upon the consumables and parts. So whenever you are using any part or replacing it, make sure you are using top-quality parts. Bystronic laser parts and Amada laser parts are some of the best ones.

Amada and Bystronic parts come in a variety of ranges like focus lenses, nozzles, lens wizards, and much more.

You can also check out other brands such as Hypertherm, Mitsubishi, Mazak, Prima, etc.

Know the Material You Are Using

While designing with laser-cut, you should start thinking about what materials you will work upon. Are you designing a prototype? Then you should consider cheap materials like cardboard. Else you can use wood or any other metal.

Talking about wood, type matters! Wood could be soft or hard. A harder wood can produce a darker appearance than a softwood.

Another common material is acrylic. It is more fragile than wood. So be mindful of the spacing between the lines. To keep acrylic material nice and clean, putting on protective tape is the best way to go.

Types of Laser Cutters

There are three types of laser cutters:

CO2 Lasers: The generated lasers have stimulated gas mixtures (majorly consists of carbon dioxide). CO2 is one of the most common types of laser cutter because it is inexpensive and can cut most materials like leather, acrylic, glass, wood, plastic, etc.

Neodymium Lasers: The laser consists of neodymium doped crystals. These lasers have small wavelengths as compared to CO2 but they are highly intensive. Which means they can cut through much thicker materials like plastics, metals, and some ceramics.

Fiber Lasers: The laser is usually doped with rare-earth elements such as erbium, dysprosium, and holmium. The laser has a wavelength similar to neodymium lasers. But they are built in such a way that they require less maintenance and can cut materials like metals and plastic.

Though they look very similar, they are distinct in terms of power or how they cut materials.

Thickness of Materials and Kerf

The focal point of the lens of the laser cutter cuts the material. On the other side of the material, the laser isn't as focused and the beam is slightly larger as compared to the focal point. This gap that the laser makes is basically known as kerf.

For example, the kerf on the saw blade is usually a rectangle. The laser cutter's kerf is slightly trapezoidal because the laser beam gets wider after its focal point. The kerf of the given laser determines the maximum thickness of the material it can cut. Because the laser will get thicker after its focal point. When the beam is thicker, then it is unfocused to cut it well.

Time to Cut

Now you might be ready to cut the material. It can take a few tries to find the ideal settings to cut your materials. Also, don't lose hope if your first few projects don't turn out to be successful. Keep in mind the above tips and use good quality consumable parts like the Bystronic parts. If you are happy with the results, don't forget to note them down for future reference.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/6-tips-to-enhance-the-laser-cutting-process

How Laser Cutting Works in Leather Industry

 From car seats to handbags, jackets, shoes, and others, leather is a widely used product in the market. Its design and flexibility make it easy to cut and shape into another. Technology has further made it possible to use leather for automobile seats, book bindings, fashion, and furniture.

The increasing application count highlights that the leather industry should replace the cutting process like stone knives and bone needles with laser cutting. Laser cutting is a popular technology and can enhance leather’s functionalities while maintaining quality.

Keep reading to learn more!

Laser Cutting

Laser cutting is a process of cutting metallic and non-metallic materials with a laser. You can use it for industrial or artistic purposes. 

How does it work? The cutter discharges a high laser beam, which then distorts the material and makes a cut.  

Role of Laser Cutting in Leather Industry

For making a leather product such as car leather, furniture, or shoes, you first need to cut the leather. Leather skin, being a non-uniform contour, makes it challenging to cut. Up to that, it requires a high level of knowledge, good observation skills, and high-quality tools like a laser cutter. 

Laser cutters provide high-quality cut in less time with the help of laser beams and computer technology. Generally, the CO2 laser beam focuses on the small spot. This focus then attains a high power density that converts photons into heat. The generated heat makes a hole in the material. Despite being at a high temperature, the laser cutter doesn’t deform the material. It is possible because of the cut seam that the hole produces.  

Processes Involved in Leather Industry

As leather needs to be cut in different shapes and sizes, laser cutting involves two different processes to accomplish the goals. The two approaches are nesting and cutting sequences. 

Nesting

Nesting means positioning parts in such a way that they throw minimal waste on cutting. However, it is not a suitable choice because it doesn’t guarantee the complete utilization of material. This uncertainty makes it challenging for large businesses to follow this process. Besides, a large-scale production might have to spend more than earn. The process involves a lot of challenges. However, to overcome it, the use of nesting software has increased. 

Cutting Sequence

Cutting sequence is a process that utilizes the shortest path to accomplish the cutting procedure. 

Along with processes, manufacturers like Trumpf spare parts and Bystronic laser parts also enhance the machine’s ability to engrave leather. 

Leathers Suitable for Laser Cutting

The four most suitable types are:

• Natural Leather: unfinished leather used for dyed leathers.
• Suede Leather: napped finish leather used for jackets, shoes, shirts, purses, furniture, etc. 
• Synthetic Leather: artificial leather used for upholstering, shoes, and others.
• Alcantara Leather: a synthetic material used in automotive.

Advantages and Disadvantages of Using Laser Cutting for Leather Industry

Advantages

• You can have clean and sealed edge cuts.
• Have high production speed to finish more work in less time.
• Produce high-quality products and intricate designs.
• Save cost as power used is less.
• Work with a piece of contactless equipment that doesn’t require manpower.

First, you need to choose a machine that has quality parts and features to leverage these benefits. Manufacturers like Trumpf spare parts and Bystronic laser parts provide high-quality products. Make sure to check them out.

Disadvantages

• You need experienced hands to operate the machine.
• The natural quality of leather changes
• While material burns down, flames occur. (Though you can solve it by keeping the machine in a ventilated area.)

Conclusion

It would be beneficial to have a laser cutting tool in your leather business. Its extensive list of features and benefits makes it an attractive tool. Yet, to purchase it and its consumables, always prefer quality manufacturers like Trumpf spare parts and Bystronic laser parts.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/how-laser-cutting-works-in-leather-industry

Harmful Health Effects of Laser Cutting You Should Know & Safety Tips

Laser cutting is a widely popular process in various industries to cut materials ranging from wood to leather. Its demand is growing for both industrial and commercial purposes. This method involves the use of a computer to help with the cutting process. This results in a precise and smooth end- product. The first usage of this process was cutting diamonds. Gradually, with technological advancement, laser cutting has evolved. Today, three different types of lasers are popular to cut or engrave steel, titanium, stainless steel, wood, plastic and much more:

• Fiber lasers
• CO2 lasers
• Nd and Nd-YAG

Despite all the advantages, you can not overlook the fact that the laser cutting process can be dangerous because of the harmful fumes that the machine emits. Even if the operators take preventive measures to protect their eyes and skin, the danger still lingers if you do not have an air filtration system. One way to manage the risk with laser fumes is to use laser machines that are reliable, safe and whose parts are made by the experts. For instance, machines using Bystronic laser parts or lvd strippit parts.   

Laser Fumes Are Dangerous

Laser cutting process emits different chemicals, chemical vapors, aerosols, smoke and compounds. Plus, heating metals involved in the cutting process create oxidized compounds. Such elements can be harmful when inhaled.

According to Carnegie Mellon University, laser beams are dangerous because Laser-Generated Air Contaminants are released. This report also gives a list of some materials and the associated emissions.

• Kevlar: Respirable dust
• Polycarbonate: Respirable dust and Cresol
• Rubber: Respirable dust and 1,3-Butadiene
• Mild steel: Iron oxide, NO, NO2, CO
• Stainless steel: Nickel, Chromium
• Nimonics: Cobalt, Chromium, Nickel

According to the Board of Laser Safety, during the cutting process, high temperatures cause the surrounding air to expand. They emit gases that expand quickly and release dangerous particles.

Sometimes irregular maintenance adds up to such dangers. So, always check your machine and if the parts need replacement, you can choose well-known brands. Users consider solutions by Bystronic laser parts or lvd strippit parts secure.   

Effects of Laser Fumes

The smoke from laser and plasma cutting is a mixture of various gases. It has different side effects that include irritation of the eyes, nose and throat.

When you mix the metal fume fever with zinc fumes, people working in those surroundings can suffer from symptoms like headaches, chills, muscle aches and coughing.

If a person regularly deals with metal smoke, he is likely to get infections such as pneumonia and bronchitis. This can also lead to fibrotic lung disease.

The exposure can also cause chronic obstructive pulmonary disease (COPD). 

Smoke from plasma and laser cutting does not just damage the lungs but research suggests that prolonged exposure to harmful smoke results in measurable amounts of metal particles in the blood as well. This shows that any person who breathes the air will have high levels built up in their blood.

These flames don’t spare your kidney. The kidneys are the organs that remove waste materials from the body. Metals like hexavalent chromium and cadmium. This damages the kidney and reduces the ability of the organ to remove materials from the body.

Sometimes metal fumes also cause cardiovascular diseases. People dealing with jobs like welding, plasma, and cutting have a higher risk of strokes, heart attacks and coronary arteries.

Solution

Common ventilation is not enough to prevent the danger. You can install a fume extraction system. A proper fume control will enable you to see a haze of particles in the air. Regularly change the filters to ensure proper removal of fumes. Use reliable solutions like Bystronic laser parts or lvd strippit parts.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/harmful-health-effects-of-laser-cutting-you-should-know-safety-tips

Factors Contributing to the Rise of Laser Engraving Machines

In early times, laser engraving was the process only useful in industrial companies to either mark parts, tools, trophy shops for customization of awards and recognizing products. Having parts like Amada laser parts and Bystronic laser parts, these machines are known for precise results.

However, today multiple small businesses have started using laser engraving. Today it has grown into a profitable industry and one needs to make an only small investment to be part of it.

According to research by IBIS world, over the past five years, the market of laser engraving has been growing and managing a compound annual growth of 5.5 percent since 2016. The increasing need for customizations and personalization of various products like phone covers, cutlery, wood, metal, or any other materials is driving this industry.

Additionally, businesses are also using these machines for their personal use like customizing promotional materials, in-house signage, employee awards, etc.

With this increase in the use of this industry, its sales are increasing making it easily available and affordable. The continuous growth in this industry is helping small businesses to offer a unique touch to generic products.

Other factors contributing to the rise are a constant increase in personalization, accessibility, maker movement, and branding, new use cases in engraving.

Let's discuss some of the major factors which affect the growth of laser engraving:

1. Interest in adding a personal touch:

Have you ever checked out ecommerce website Etsy? You will see the craze of personalization and the way it plays a vital role in the growth of laser engraving. The focus here is to add a personal touch to an item be it a simple t-shirt or things like a pair of champagne flutes and more.

Just a simple search “laser engrave” on Google will provide you with a plethora of personalized products be it jewelry, wedding, glasses, craft suppliers, bags and purses, pen, tools, and many such things.

This recent trend in laser engraving helps small businesses become the first choice for engraving and a way for selling trinkets and other items as well. These things help you to differentiate them from competition. 

Laser engraving gives mass-produced items like electronics a personal touch. Engraving custom graphics, names, or logos on gadgets is a great way to set things apart from an ever-increasing crowd of products. Creating such drawings is easier with lasers having Amada laser parts and Bystronic laser parts.

2. Easy Access:

Laser engraving machines and cutting systems were heavy and big in old times. Today these engraving machines are not just part of the big factories; in fact, potential buyers can own these machines for far less. If you are looking to own or even rent it then there are multiple ways to do so.

This easy accessibility gave rise to the laser engravers in fabrication labs, maker spaces, school labs, etc. You can even find them will small vendors serving customers looking for customization services.

3. Maker Movement:

There are a number ofmakers and they are growing every day as people continue to explore the satisfaction of doing things themselves. DIY has become a new trend and people are learning new skills, creating new things, while saving costs.

Kickstarter and crowdfunding plays a huge role and gives rise to different products that are now available. Some of these products might have not come on the market if not for crowdfunding.

4. Rise in Industrial Use:

Other than small businesses, laser engraving is also rising in the industrial segment. One of the biggest segments is in the identification of security where it is a perfect solution for credit cards, ID cards, sensitive documents, and many such things.

Laser engraving helps in permanently marking any item, providing a check and balance against counterfeit products, etc. in ID cards, industries use multilayer formats and are useful to alter the color of low layer pigments without affecting the topmost layer.

This also ensures a product is safe from fraud, produces high-quality images, texts, and many such things. These products are tamper proof and are easily customizable.

Lasers can etch/engrave serial numbers, time stamps, part numbers, component labels, date codes, or any other industry-specific codes. Additionally, it has also become an important part of identification, inventory control and tracking, safety and warning prevention, etc.

With the advancement in technology and parts like Amada laser parts and Bystronic laser parts, the future laser engraving provides an additional security layer that we cannot find in robotics, 3-D printing, and the automotive industry.

Final words:

Laser engraving has a huge scope and market even bigger than we can think. Many of these factors play a vital role in growing the laser engraving industry and today making it a large part of our society.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/05/26/Factors-Contributing-to-the-Rise-of-Laser-Engraving-Machines

5 Ways to Improve your Flow of Laser-cut Parts

Being a fabricator is not an easy job. One of the hardest tasks you might have is to maintain the efficiency of your laser cut machine. And you can do so by following adequate steps to improve the flow of laser-cut parts through a fabrication shop. Using quality parts like Bystronic laser parts, Mazak laser parts will benefit you for a streamlined flow. Here is how you can speed up your laser production by maintaining the flow of laser cut parts.

1. Shop Layout

From all the areas of concern, it is most important that the layout you are working is efficient. Your shop’s layout can make or break even the most versatile production plan. A point to note is that the more time your parts spend in transit or waiting for delivery, your overall efficiency will reduce and can affect the production and overall the plant.

In the ideal scenario, the incoming material should load directly into or nearby the main machinery and all the secondary operations should happen near the laser output area. You must be wondering this is such an obvious thing. But sometimes fabricators do not pay much attention to the layout while installing the laser machine. To overcome this layout mistake, usually, fabricators or owners use a patchwork approach. And when a patchwork approach to shop is inefficient, the entire shop layout would need a redesign.

Any layout’s basic objective is ensuring the smooth flow of work, material, parts, and information through a system. When you understand the overall flow of the shop, it can help the material move efficiently. 

2. Proper Maintenance

It is important to consider that maintenance is an equally important part when it comes to laser machinery. To be honest, some fabricators don’t pay much attention to the maintenance of their parts. Unless they experience some problems in the speed or accuracy, they will not feel obligated to maintain their lasers or their quality Amada parts. 

It is important to stay on top of the recommended maintenance activities. Because once a problem occurs, the equipment operator won’t be that much more productive. You don’t have to pay much attention because today’s manufactured lasers come with enhanced options that make it easier to practice healthy maintenance. You can schedule and set a regime that allows you to stay on top of your maintenance schedule.

3. Programming

It becomes crucial to program automated material and part handling, majorly for maintaining efficiency. In the production industry, it has become a necessity to have automation. It yields double or triple results. A shop that upholds a manual sheet can vastly have different outputs than a shop that has a completely automated system.

To help avoid downtime, it is necessary to optimize your plant layout, maintaining your equipment on a schedule, programming, and automation, monitoring your production.

In the past years, program software developers used such algorithms that homed parts with as little waste as possible. This saves you more money which means more money left in the pocket of the manufacturer. It is important to maintain integrity in laser nests while unloading them automatically so that they can render at various locations. It is true in cases where high-capacity carts are in use. Because a stack of cut sheets can become a tangle of parts and scrap.

4. Automation

Technology never stops providing better tools for increased efficiency in the workflow. After optimizing your shop layout, performing maintenance and programming, it is important to set out to stride toward laser automation.

If you can operate your industrial laser with 50 percent efficiency then it is pretty much good! The most common beam-on times for an average mix of materials have hovered between 30 and 40 percent historically. But your laser could be capable of more than that. If you add a very basic load and unload automation system, it can increase your beam-on time to more than 80 percent.

If you use standard cart unloading, it might create denoting bottlenecks which can delay the arrival of parts downstream. Conveyors are popular as they allow denesting to occur at the same rate as production. It enables you to react more quickly to production issues. It gives you more time to downstream operations.

5. Monitoring the Production

To make some revolutionary improvements to your laser-cut-part flow, it is important to understand and track all the jobs. When you get statistics like beam-on-time, transit delays, maintenance schedules, and process bottlenecks, it can help you in achieving continuous improvement.

There some laser cutting equipment that comes with a production monitoring option. When there are robust production monitoring and support system intact, you can design and provide transparency to your machine process anytime. it will enable you to achieve real-time access to an extensive amount of data through your desktop or mobile device. To find quality laser parts you can go for Bystronic laser parts and Mazak laser parts for the quality outputs.

What Products Can a Laser Cutting Machine Produce?

Laser metal cutters are a life of any material production company as they can provide accurate and finest cuts. If you want metal outputs without excessive distortions irrespective of the thickness of metal, they are a ‘to go’ equipment. Even if these machines get old, the manufacturers often buy Bystronic laser parts and replace them with new ones so that they can start working like before.

Manufacturers also choose laser metal cutting over CNC punches because CNC machines use physical force for shear metal cutting due to which, there’s often some mechanical deformation in the final product. Today, we will try to know about the types of metal products that laser cutting machine can produce. So, here we go:

Cut-Out Parts

When you want to make small cut outs from large metal sheets, laser cutting works the best. Several industries make use of these cut-out parts for different purposes. It is possible to make mini fan blades, computer drive mounts and other flat aviation parts using CNC press brake or other metal cutting machine. The companies that sell Mitsubishi laser parts often sell CNC press brakes. So, it is easy to find it online.

Engraved Sheet Metals

If the laser cutting machine works at lower settings, you can use it for cutting a piece of sheet metal and give it a smooth finish with a groove on its surface. Through laser engraving, manufacturers can leave a distinguished and fine mark on the sheet metal. For example, if your customers want to create customized cake molds to place in the ovens of a particular size, the operators can make use of this functionality and engrave the metal of molds accordingly.

Sheet Metal Baskets

Some restaurant industries require wire mesh baskets for washing and frying food materials successfully. In some cases, they also need a strong sheet metal with holes inside it and several steel wires arranged horizontally and vertically. For cutting such intricate shapes and creating sturdy baskets, nothing but laser machines can come of use. However, the makers of these baskets need several years of experience to build them according to the defined standards.

Sheet Metal Tags

So, how do manufacturers recognize similar products/baskets from others? This is where metal tags come of use. Using metal tags, it becomes easy for basket users to identify one basket from other especially when they look similar to each other.

Why Should You Make Use of Laser Cut Parts?

The first and the biggest reason as to why you should use laser cut parts is that the parts get a professional finish. They don’t look like the operators have made them using mechanical stress. Not just that, the heat zone of the cut metal also looks quite small and cut metal piece looks as good as a new one. Also, when you do not expose the workpiece to heat, it keeps the property of the metal intact and minimizes the waste.

Some modern manufacturing shops need CNC punches when it comes to producing metal parts. At times, it is possible to create products like bent sheet metal perfectly by using CNC punch machines. It also helps with producing metal sheets rapidly.

Do you want to know more about laser metal cutting and Mitsubishi laser parts? Feel free to ask us. You can also read about sheet metal fabrication in detail and find out more about it.

Benefits of Fiber Lasers You Were Unaware of!

Laser cutting, as you all know has become the to go process to cutting due to the convenience, ease, and quality of output it provides. As soon as the manufacturers embraced this form laser cutting, different types of laser cutting technologies followed. Plasma cutting, CO2 Laser cutting, Fiber laser cutting became some of the widely used metal cutting techniques.

For a long time now, fiber laser cutting machines have earned quite a lot of reputation due to the number of benefits they provide. They’ve proved to be better as compared to Co2 laser machines that ask for a lot of maintenance. The costs spent behind lasing gases, beam delivery bellows, and mirrors have also died down. Not just that, the overall productivity speeds have also gone up.

There are times when you might have to invest into Mazak or Bystronic Laser Parts for your fiber lasers but the chances are much less with the kind of outputs they provide. So, what are the other benefits that Fiber lasers can provide you with? Let’s find out:

Offer Enhanced Consistency

The operators of fiber lasers are always raving about the kind of consistency that Fiber lasers offer. The best part about them is that one hardly needs to adjust the parameters and there is also a difference in material quality. As fiber doesn’t need short term degradation like mirror-based optics of CO2, operator doesn’t need to make many adjustments for maintaining the edge quality.

Also, there is no beam alignment needed as all the parameters remain consistent for long time. Whenever you need to undertake a cutting task, all you need to do is turn the system on and it starts working immediately. No need to wait for the laser to produce vacuum, warm up the optics or cycle the gases. So, make the most out of laser’s working as quickly as you switch the lights on and off.

No Maintenance Needed

Although fiber laser doesn’t use mirrors for beam delivery or generation purposes, the machine availability time has substituted the time that goes into re-aligning, cleaning, or replacing optics. Also, one doesn’t need beam delivery systems like bellow systems as one doesn’t have to spend time on replacing or checking these systems.

Furthermore, you do not need to make nozzle alignments as they come with a fixed focal length and cutting head. There’s also no need to changing filter or vacuum pump as fiber laser doesn’t have these components. As you can eliminate the above given maintenance tasks, fiber laser offers more machine availability for production time.

Cut Reflective Metals with Ease

With traditional lasers, reflective materials are always an issue. At times, laser bounces off the reflective material and does a lot of damage to the laser cutting machine. Hence, when it comes to cutting metals like copper, brass and aluminium, Fiber Optic Cables become the first and the most preferred choice.

When it comes to Fiber lasers, it is better not to undermine its features and forget its benefits. This is because the technology is not just cost-effective and faster to operate but also asks for less maintenance by offering more productivity and availability. You can easily find Mazak laser parts for your Fiber lasers as and when you want. And just like every spare part of the laser, they are sure to provide the value for money.

We hope that the above given points provided you with enough insights on the benefits of Fiber lasers. However, it is always advisable to conduct R&D and know about the machinery in detail before you invest into it. Buy from the best!

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/benefits-fiber-lasers-you-were-unaware-1693860.html