Laser Cutting: 5 Important Things New Adopters Need to Know

Laser cutting is a method of cutting a design from given material. It is one of the coolest ways of bringing an imaginary design to life with accurate results. While it might be easy to cut out a small design by hand, laser cutter can do much more. You can successfully cut multi-layered lettering and design that even a skilled person would struggle to execute. With quality products like LVD Strippit laser parts, you can perform an effective laser cutting.

If you are just starting off with laser cutting, you must wonder that how does an average person get involved in this with all the accuracy? In that case, you will just need to set up your parameters in the program. Laser cutters have enough power to create a design from any metal, wood, paper or plastic that you need. Here is all you need to know about laser cutters to get started.

The Working of Laser Cutters

There are different methods of laser cutting process. One of the basic methods is when the machine creates one hole using the laser beam into a work piece. After that, the laser cuts through, with a smooth finish and a clean cut. The other way is using it with a pulse laser beam. This way, the cut is delivered in the pulses of the laser. With the continuous wave, the beam is focused on the material until it cuts the pre-decided shape.

Types of Materials Used

You can’t just pick any material and start burning it with a laser. Laser cutters can cut through a wide variety of ceramics, metals, plastics and other materials. Precitec laser consumables can be a great choice for following materials:

• Stainless Steel
• Steel
• Aluminium
• Nickel
• Brass
• Copper

There is a big no to some of the materials that doesn’t fit with laser cutters. Polycarbonate sheets can produce a thick smoke when comes in contact with laser. Other materials include, card boards that catch fire, an electric equipment becomes complicated to handle.

The Results

As the investment is bigger, often manufacturers get questions regarding the quality. But the truth is that the laser cutters contains a focused, narrow beam that ensures to produce precise cuts. Laser parts like LVD Strippit laser parts in laser cutters are connected with a computer program to generate accurate design cuts. During the cutting process, the laser beam smoothens the cut and creates a clear-cut design.

The Maintenance

Generally, maintenance cycle is mentioned in the product manuals. Here, you to be careful during the routine maintenance process. The laser cutting machine contains high-precision components. You need to ensure strict accordance with operating procedures and take care of laser parts. If you want to replace any specific parts from your laser cutter, internet is your friend. You can search for ‘Precitec laser consumables’ to find the most suitable products according to your needs.

Why Laser Cutting?

Laser cutters ensure a fast cutting process with high quality results. If we look at the bright side, they produce the most efficient cuts in a short span of time. Companies looking for a mass manufacturing can create consistent, fast and identical products and build their brand. Plus, these machines are energy efficient which help manufacturers save money on their energy bills.

Concluding

These versatile machines can cut through a wide variety of materials to form different intricate designs. The biggest advantage is that you will have a lesser need of finishing on the final piece compared to any other cutting machines. From where are you planning to buy a laser cutting machine for your business? Do let us know in the comment bar below.

Originally Published here : https://www.sooperarticles.com/automotive-articles/laser-cutting-5-important-things-new-adopters-need-know-1705456.html

Why Do Press Brake Demands a Knowledgeable Machine Operator?

Machines cannot replace the human expertise. While machine tools deliver results with precise specifications, the human factor is still an essential part for every operation. Let’s take an example of CNC press brakes. For CNC systems, manual efforts are a compulsory thing to get accurate results. When a press brake executes a specific angle on a bend, it requires human inputs to determine how deep a bend should be.

In the metal bending, it is important for a CNC press brake operator to be aware about the complete work-flow. Because, not every metal piece responds to a bending method with an identical manner. Therefore, a press brake operator requires a lot of details to generate the fruitful bending results. Described below are the reasons that explain why a press brake operator with sufficient knowledge matters the most in metal bending?

To Calculate the Inside Radius of a Bend

Metal bending comes with some limits. It entails two of the major factors which are:

1)    How tightly a piece of metal can be bent before it breaks.

2)    Springback: How far a piece of metal bends back once set for bending.

Now that there is a limit to how deeply the metal bends, it makes the operator’s job difficult. The operator has to account for springback in a metal form, making the initial bend deeper to compensate. The CNC press brake operator has to calculate the inside radius of each bend so the metal doesn’t break and springback doesn’t ruin the efficiency of a work piece. However, the metals have different kinds of tendency towards hardness and strength. A CNC operator needs to consider all these factors and make the formula which works with all types of metals.

To Calculate Press Brake Tonnage Limits

If you are lacking the knowledge about bending machinery, especially for Amada machine replacement parts, you can easily end up overloading and damaging the press brake. One of the articles from thefabricator.com highlights the issue that, one unit applied a massive amount of 600- ton press brake to an 8-in. part in the center. This caused a severe damage in center of the workpiece. In such cases, it is important to multiply the distance between the side frames by 60 percent, and divide the result by the machine tonnage. And operations like this demands an experienced on-duty operator. They need to count the calculations of the correct tonnage limits that do not damage the machine parts.

To Maintain the Machines

Maintenance is a vital part of any process. if you want to replace the old machines, you can easily find several options by searching ‘Amada press brake for sale online‘. But when It comes to maintaining the parts, press brakes needs to be managed carefully. The maintenance process includes oiling parts, filter changes, cleaning the debris, checking the machine level to produce perfect bends.

The operator also needs to know the various operations, that their press brake is capable of. If required, Amada machine replacement parts are a suitable option for components which need a replacement in your press brake. Thus, it is critical for any machine operator to maintain the overall working of press brake time-to-time.

Concluding

Press brakes automate the metal bending process with ease. But along with that it requires a press brake operator who is capable of managing bending tasks in a smart way. The operators surely need to master the complete working of press brakes. Along with the maintenance process to execute metal bending with minimal wastage and produce the best results.

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/why-do-press-brake-demands-knowledgeable-machine-operator-1703108.html

What Products Can a Laser Cutting Machine Produce?

Laser metal cutters are a life of any material production company as they can provide accurate and finest cuts. If you want metal outputs without excessive distortions irrespective of the thickness of metal, they are a ‘to go’ equipment. Even if these machines get old, the manufacturers often buy Bystronic laser parts and replace them with new ones so that they can start working like before.

Manufacturers also choose laser metal cutting over CNC punches because CNC machines use physical force for shear metal cutting due to which, there’s often some mechanical deformation in the final product. Today, we will try to know about the types of metal products that laser cutting machine can produce. So, here we go:

Cut-Out Parts

When you want to make small cut outs from large metal sheets, laser cutting works the best. Several industries make use of these cut-out parts for different purposes. It is possible to make mini fan blades, computer drive mounts and other flat aviation parts using CNC press brake or other metal cutting machine. The companies that sell Mitsubishi laser parts often sell CNC press brakes. So, it is easy to find it online.

Engraved Sheet Metals

If the laser cutting machine works at lower settings, you can use it for cutting a piece of sheet metal and give it a smooth finish with a groove on its surface. Through laser engraving, manufacturers can leave a distinguished and fine mark on the sheet metal. For example, if your customers want to create customized cake molds to place in the ovens of a particular size, the operators can make use of this functionality and engrave the metal of molds accordingly.

Sheet Metal Baskets

Some restaurant industries require wire mesh baskets for washing and frying food materials successfully. In some cases, they also need a strong sheet metal with holes inside it and several steel wires arranged horizontally and vertically. For cutting such intricate shapes and creating sturdy baskets, nothing but laser machines can come of use. However, the makers of these baskets need several years of experience to build them according to the defined standards.

Sheet Metal Tags

So, how do manufacturers recognize similar products/baskets from others? This is where metal tags come of use. Using metal tags, it becomes easy for basket users to identify one basket from other especially when they look similar to each other.

Why Should You Make Use of Laser Cut Parts?

The first and the biggest reason as to why you should use laser cut parts is that the parts get a professional finish. They don’t look like the operators have made them using mechanical stress. Not just that, the heat zone of the cut metal also looks quite small and cut metal piece looks as good as a new one. Also, when you do not expose the workpiece to heat, it keeps the property of the metal intact and minimizes the waste.

Some modern manufacturing shops need CNC punches when it comes to producing metal parts. At times, it is possible to create products like bent sheet metal perfectly by using CNC punch machines. It also helps with producing metal sheets rapidly.

Do you want to know more about laser metal cutting and Mitsubishi laser parts? Feel free to ask us. You can also read about sheet metal fabrication in detail and find out more about it.

Acquainting You with The Ins and Outs of Press Brake Operating

If you are a press brake operator, bending materials must be a daily task for you to indulge into. However, bending materials successfully asks for an extensive knowledge about the functioning of machines and what exactly would be your role when it comes to operating it. In case you do not know much about working with press brakes, this article is for you. Here’s what you should know.

Press Brakes and Their Types

Search for “Amada press brake for sale” and you will come across several different types of press brakes. Take a look at some of them along with their specifications.

Hydraulic Press Brakes

Operators have been using these type of brakes for several years and they are a perfect fit when it comes to working with heavy workloads. They are available in the sizes of between 100 to 300 tons range and 50 feet in length. If you want to bend thick materials, this is the ‘to-go’ brake type for you.

Electronic Press Brakes

These press brakes are one of the latest batches in Amada machine replacement parts and come with several striking features. As one doesn’t need hydraulic oil, you wouldn’t face any situations when there are leaks, sealing and other issues that you might have to fix otherwise.

The best part about these brakes is that they require lesser electricity as compared to regularly used hydraulic brakes. This is because the motors of these brakes do not run continuously. These machines are available in small sizes (below 50 tons). However, you can always find them up to 300 tons. Also, they work swiftly and with more precision as compared to Hydraulic brakes.

Things You Must Know About Using a Press Brake

Check Tooling Tolerance
It is very important to keep a check on press brake tooling and the tolerance ever time you select a dye and punch you want to use. Also, as an operator, you need to take care of the fact that the tooling matches the specifications that the manufacturer has provided you with and make modifications where needed.

The Bending Methods

Coining, Air Bending, and Bottom Bending are some of the majorly used press brake bending methods.

Coining
In this type of bending, the operator has to stamp the material between the punch and dye. When you give the needed amount of pressure, the punch tip penetrates into the material and dye starts to flow within it. The output obtained is accurate and asks for the utility of simple machines as compared to the other methods.

The only compromise here is that this kind of method asks for a large amount of tonnages which is above 50 tons/square inch. Also, the machines using this method ask for a lot of wear and tear and you would need a robust tool which curbs you from choosing different tooling options.

Air Bending

In this method, the material interacts only with the edge of the dye and the tip of the punch. In this method, the operator pushes the punch past the top of the dye to the V opening. During this process, it doesn’t touch the bottom of V. As the punch tip doesn’t get into the material, the size of the V opening of bottom dye controls the inner radius of the bend.

One of the major benefits of this method is that the operator can make up for the mistakes and modify the design. They just need to switch the bottom dye. In case you make use of an old model that works manually, don’t go with the air bend method. Using old machines means, you might end up making more errors and the precision is sure to go out of the window. It is better to get a new press brake. All you need to do is start looking for Amada press brake for sale and you will find the one that suits your need for sure.

Bottom Bending

In this method, the angle of the dye should match the angle of the workpiece. This asks for some degrees of adjustment so that there can be a spring back. One needs to place the material against the dye. Thereafter, the operator needs to force the radius of the punch in the material so that they can achieve the targeted angle.

Last, but not the least, they need to release and let the material release itself and spring back to come in contact with the dye once more. It is advisable to overbend the workpiece by certain degrees because if the coverage is high, there are chances of you damaging the tooling as well as the material.

If you are an operator, it is important for you to obtain all the training needed to operate the machines. So, before you start looking for Amada machine replacement parts, you must obtain a good experience with working and maintaining press brake machines.

Originally Posted Here:
https://www.sooperarticles.com/automotive-articles/acquainting-you-ins-outs-press-brake-operating-1698519.html

Benefits of Fiber Lasers You Were Unaware of!

Laser cutting, as you all know has become the to go process to cutting due to the convenience, ease, and quality of output it provides. As soon as the manufacturers embraced this form laser cutting, different types of laser cutting technologies followed. Plasma cutting, CO2 Laser cutting, Fiber laser cutting became some of the widely used metal cutting techniques.

For a long time now, fiber laser cutting machines have earned quite a lot of reputation due to the number of benefits they provide. They’ve proved to be better as compared to Co2 laser machines that ask for a lot of maintenance. The costs spent behind lasing gases, beam delivery bellows, and mirrors have also died down. Not just that, the overall productivity speeds have also gone up.

There are times when you might have to invest into Mazak or Bystronic Laser Parts for your fiber lasers but the chances are much less with the kind of outputs they provide. So, what are the other benefits that Fiber lasers can provide you with? Let’s find out:

Offer Enhanced Consistency

The operators of fiber lasers are always raving about the kind of consistency that Fiber lasers offer. The best part about them is that one hardly needs to adjust the parameters and there is also a difference in material quality. As fiber doesn’t need short term degradation like mirror-based optics of CO2, operator doesn’t need to make many adjustments for maintaining the edge quality.

Also, there is no beam alignment needed as all the parameters remain consistent for long time. Whenever you need to undertake a cutting task, all you need to do is turn the system on and it starts working immediately. No need to wait for the laser to produce vacuum, warm up the optics or cycle the gases. So, make the most out of laser’s working as quickly as you switch the lights on and off.

No Maintenance Needed

Although fiber laser doesn’t use mirrors for beam delivery or generation purposes, the machine availability time has substituted the time that goes into re-aligning, cleaning, or replacing optics. Also, one doesn’t need beam delivery systems like bellow systems as one doesn’t have to spend time on replacing or checking these systems.

Furthermore, you do not need to make nozzle alignments as they come with a fixed focal length and cutting head. There’s also no need to changing filter or vacuum pump as fiber laser doesn’t have these components. As you can eliminate the above given maintenance tasks, fiber laser offers more machine availability for production time.

Cut Reflective Metals with Ease

With traditional lasers, reflective materials are always an issue. At times, laser bounces off the reflective material and does a lot of damage to the laser cutting machine. Hence, when it comes to cutting metals like copper, brass and aluminium, Fiber Optic Cables become the first and the most preferred choice.

When it comes to Fiber lasers, it is better not to undermine its features and forget its benefits. This is because the technology is not just cost-effective and faster to operate but also asks for less maintenance by offering more productivity and availability. You can easily find Mazak laser parts for your Fiber lasers as and when you want. And just like every spare part of the laser, they are sure to provide the value for money.

We hope that the above given points provided you with enough insights on the benefits of Fiber lasers. However, it is always advisable to conduct R&D and know about the machinery in detail before you invest into it. Buy from the best!

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/benefits-fiber-lasers-you-were-unaware-1693860.html

What Makes Amada the Best Machinery for Metal Fabrication?

Professional metal fabricators must know about the most efficient and latest metal cutting machinery. Right from laser cutters and shear blades to CNC machining software and metal working machinery, it is important for them to have knowledge about the brand they can rely upon.

Now, let’s talk about efficiency and precision. When one needs to take care of these two aspects, the one name which always pops up on the lips of manufacturers is – Amada. Search online and you will come across several companies that provide Amada machine replacement parts at cost effective rates.

So, what are the qualities that make Amada the best machinery when it comes to metal fabrication. Let’s find out:

Impeccable Production

When it comes to the task of metal fabrication, precision and consistency are important. If there is a smallest amount of flaw in the manufacturing process, whether with the laser cutting process or CNC punching, one might have to remake the product. This is more likely to happen when you have a lot of orders to fulfil.

Through Amada technology, be it laser cutting machine or Amada shear blades; you can keep these issues at bay. Most of these machines are known for their stability and reliability. Also, they prevent the metal sheets from flexing or bending if/whenever they go through the CNC punching process.

Saves Time

Delay in turnaround times can upset the clients and spoil their schedules. Now, although laser cutting process is faster as compared to other methods, Amada laser cutters reduce this time even further. Some machineries also work with the software using which, one can define the process and automate it. Result? Large batches of orders within the required timeframe.

When it comes to meeting targets and ensuring client satisfaction, Amada always fulfills the expectations. The manufacturers across the world invest in equipment like CNC punching machines, press breaks and other Amada machine replacement parts to meet with the deadlines.

Offers Creativity

There are unique ways to produce high quality metal fabricated sheets. But this is possible only if the companies using Amada technology invest into metal fabrication machinery and software. However, one thing is for sure. Whether you want to implement laser cutting or use press brakes, shear blades or other replacement parts, Amada will serve your needs by ensuring superior production quality.

Some More Information

The scope of utility of sheet metal parts is huge. Manufacturers use them in several equipment including smartphones, elevators, aircraft, traffic signals, rockets etc. Through Amada, you can get integrated solutions for sheet metal fabrication business. This includes peripheral devices and control software to other consumables needed for maintaining laser cutters.

Given below are some of the popular Amada products:

• Laser machines
• Turret punch presses
• Press brakes
• Welders
• Software

There are several companies that provide manufacturing industry customers with a wide range of parts and consumables. Which means, you can get all the parts you need to keep your Amada laser cutting systems working smoothly.

You also need to ensure that the Amada laser parts that these companies provide meet with the OED specification standards. If you are a manufacturer based in USA, you will come across several companies that sell Amada machinery online. Ensure that you buy from the best!

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/what-makes-amada-best-machinery-metal-fabrication-1691977.html