Types of Sheet Metal Laser Cutting You Need to Know

Businesses dealing in laser cutting machines are blooming nowadays. The trend of sheet metal laser cutting is engulfing the market with their working methodologies. You get several options for new types of machinery available in the market to enhance the final results of cutting.

Specifying the laser cutting method types, these are the available choices varied by the industry requirements:

1. CO2 Sheet Metal Laser Cutting Machines
2. Fiber Laser Cutters
3. Direct Diode Laser or DDL

Let’s have an in-depth tour of all these methods to find out which one suits your standards and requirements.

1) CO2 Sheet Metal Laser Cutting Machines

This method is known as a traditional method. Many fabricators prefer to use this method, particularly for the +4mm sheet metal market. This type of method utilizes CO2 laser gas and electricity to create a laser beam. The fabricators then apply that onto the sheet metal. This method includes high-temperature operations which is one of the reasons behind the need for a higher capacity chiller unit.

However, due to the new introduction of new technologies in the sheet metal laser cutting and people are moving towards them. That brings me to the second type of laser cutting that is Fiber Laser Cutters.

Benefits:

Co2 Sheet metal laser cutting machines are widely used around the world and most of the fabricators are proficient using the same. Moreover, Co2 laser cutting machines are reliable and safe as they don’t come in direct contact with the materials causing next to no mechanical compression or stress.

2) Fiber Laser Cutters

Fiber laser cutters use optical fibers pumped with diodes to craft a solid-state laser cutting machines with no gas consumables. If you are working in this industry, then this type of cutters can produce precise results for you. When any fabricator is looking for a laser cutting machine, the main thing he is concerned about is efficiency. Fiber Precitec Laser Consumables provide speed, accuracy, and cost-saving results. One of the major things is that they contain a better focus capacity. Because of that, they can evaporate a material at pinpoint to make a smaller spot diameter, compared to CO2. This way you can make sure that the cut you produce is accurate and stable. This works well while you work with thin materials as well.

For instance, some of the Precitec laser consumables users use this technology to channel increased beam density and laser energy into the cut. With a shorter beam wavelength, you can produce a 90 percent shorter cut than a CO2 laser beam. It results in faster penetration of the material and the capacity to increase the operation by more than 30 percent.

They can also cut highly reflective machines such as brass, aluminum, copper. With a CO2 machine, there are chances of damage. Additionally, the fiber lasers are also well suited for other materials such as Hastelloy, Titanium, and Inconel.

Benefits:

According to a study, laser parts like LVD Strippit laser consumables provide manifold benefits. In terms of spending costs, fiber users can benefit from an 80 percent reduction in consumption of oscillator electrical power. And 100 percent reduction in laser gas consumption with a wall plug efficiency of 30 to 40 percent. They also reduce chiller unit electrical consumption to 80 percent.

In the fiber laser cutting, your maintenance costs would also gradually reduce because of lesser movements in its parts, lower consumption of heat, and longer diode life. It also reduces the sheet metal cutting machine maintenance because they do not contain bellows. Plus, there is no requirement for mirror alignment or replacement.

3) Direct Diode

The final method available for cutting sheet metal is a DDL technology. It is also known by the acronym DDL. In this method, the diodes are the key thing they use. Therefore, they eliminate the pumped fire system, used in fiber laser technology. Due to the elimination of the middle process, it makes it more efficient.

DDL is a reliable source method with enhanced beam quality. Machines such as Precitec laser consumables offer premium cutting performance which makes them ideal for users who need ultra-fast cutting and high-quality cutting results.

Benefits:

It enhances productivity by cutting thin material at a 20 percent faster rate. It is faster than fiber ones and it also works on thick materials with unsurpassed surface quality. The DDLs are capable of a wall plug efficiency level. That is of  40 to 50 percent more compared to 10% for a CO2 resonator. Also 15 to 20% for a disc resonator and 30-40% with a fiber resonator.

What is Your Choice?

The right choice of metal laser cutting is important to produce cutting-edge results which meet the requirements. Therefore, research, summarize your requirements, finalize the material and other aspects to choose the LVD Strippit laser consumables which are capable enough to produce fruitful results for your industry.

Laser Cutting: 5 Important Things New Adopters Need to Know

Laser cutting is a method of cutting a design from given material. It is one of the coolest ways of bringing an imaginary design to life with accurate results. While it might be easy to cut out a small design by hand, laser cutter can do much more. You can successfully cut multi-layered lettering and design that even a skilled person would struggle to execute. With quality products like LVD Strippit laser parts, you can perform an effective laser cutting.

If you are just starting off with laser cutting, you must wonder that how does an average person get involved in this with all the accuracy? In that case, you will just need to set up your parameters in the program. Laser cutters have enough power to create a design from any metal, wood, paper or plastic that you need. Here is all you need to know about laser cutters to get started.

The Working of Laser Cutters

There are different methods of laser cutting process. One of the basic methods is when the machine creates one hole using the laser beam into a work piece. After that, the laser cuts through, with a smooth finish and a clean cut. The other way is using it with a pulse laser beam. This way, the cut is delivered in the pulses of the laser. With the continuous wave, the beam is focused on the material until it cuts the pre-decided shape.

Types of Materials Used

You can’t just pick any material and start burning it with a laser. Laser cutters can cut through a wide variety of ceramics, metals, plastics and other materials. Precitec laser consumables can be a great choice for following materials:

• Stainless Steel
• Steel
• Aluminium
• Nickel
• Brass
• Copper

There is a big no to some of the materials that doesn’t fit with laser cutters. Polycarbonate sheets can produce a thick smoke when comes in contact with laser. Other materials include, card boards that catch fire, an electric equipment becomes complicated to handle.

The Results

As the investment is bigger, often manufacturers get questions regarding the quality. But the truth is that the laser cutters contains a focused, narrow beam that ensures to produce precise cuts. Laser parts like LVD Strippit laser parts in laser cutters are connected with a computer program to generate accurate design cuts. During the cutting process, the laser beam smoothens the cut and creates a clear-cut design.

The Maintenance

Generally, maintenance cycle is mentioned in the product manuals. Here, you to be careful during the routine maintenance process. The laser cutting machine contains high-precision components. You need to ensure strict accordance with operating procedures and take care of laser parts. If you want to replace any specific parts from your laser cutter, internet is your friend. You can search for ‘Precitec laser consumables’ to find the most suitable products according to your needs.

Why Laser Cutting?

Laser cutters ensure a fast cutting process with high quality results. If we look at the bright side, they produce the most efficient cuts in a short span of time. Companies looking for a mass manufacturing can create consistent, fast and identical products and build their brand. Plus, these machines are energy efficient which help manufacturers save money on their energy bills.

Concluding

These versatile machines can cut through a wide variety of materials to form different intricate designs. The biggest advantage is that you will have a lesser need of finishing on the final piece compared to any other cutting machines. From where are you planning to buy a laser cutting machine for your business? Do let us know in the comment bar below.

Originally Published here : https://www.sooperarticles.com/automotive-articles/laser-cutting-5-important-things-new-adopters-need-know-1705456.html