What You Need to Know About Press Brakes?

Press brakes are one of the most vital pieces of any equipment. Press brakes are fabrication tools used to bend a sheet or plate of metal. These brakes help fabricators to create formed parts like enclosures, brackets, channels, ductwork, structural forms, etc. These brakes are versatile and have various applications in various industries, which we will see in this article.

The only thing you need to ensure is investing in good quality machine parts like Amada parts, so that you can get accurate results. Now, you need to know much more about press breaks to choose the ideal ones, right? So, let us start with knowing its types, uses, and benefits.

Types of Press Brakes

There are different types of press brakes classified depending on the generation of their bending force. The four types of press brakes include:

• Electric Brakes
• Hydraulic Brakes
• Pneumatic Brakes
• Mechanical Brakes

Uses

Aerospace

Did you know that no plane could be built without a press brake? Because without a press brake, workers can never angle the aerospace metal as needed. Press brakes allow operators to bend a metal sheet into almost any desired shape. Thus, aerospace professionals use a press brake to bend and mold the sheet metal, which is used as a protective layering on planes.

Automotive

The automotive industry uses an assembly system to make the process of making cars efficient. The assembly lines can help to make more vehicles a day because it includes the high-quality latest technology. For instance, the workers use press brakes to construct automobiles because they can bend sheet metal to fit as desired. This way, the press brakes help increase the productivity of the automobile manufacturers.

Construction

While construction workers commonly use drywall to fill out a building’s interior and sheet metal for the roofs. These metal roofs are durable to withstand the elements. But they are equally tough to deal with when it comes to cueing them or shaping them according to the fittings. So, it is easy for people to break the metals in one place and then transport it to different places.

Many industries use press brakes to increase their productivity and perform complex tasks easily. Thus, it is advisable that every company that deals with metal manufacturing or metal cutting on a daily basis must invest in a press brake.

Benefits of Press Brakes

Reduced Material Wastage

Machines usually use a good amount of material to curve the desired items. But press brakes cut down the material waste by boosting high-end precision and accuracy while giving the desired shape to the materials.

Punching

If you use an application to punch a systematic row of holes in a part, then a press brake can be fitted easily with individual punch sets or even with a complete die set. This leads to punching holes accurately in one stroke.

Automation

Modern Press brakes can be easily automated to improve accuracy, increase productivity, and reduce overall labor costs. Press brakes have specialized data ports and many innovative accessories to facilitate the process of automation in the metal manufacturing industry. Adding material handling robotics, sheet followers for assisting the operator in lifting heavier parts can help to increase productivity. It also provides the same result with each and every bend. If you are looking to buy a good press brake, you can search for ‘Amada press brake for sale’ online to find some good options that match with your requirements.

Hemming

As you know, hemming is one of the necessary operations in most fabricating methods. It is a process of folding a small portion of the sheet over and closing it back on itself. This creates a rigid, thick, and durable edge with round edges for safe material handling. It is useful for manufacturing all types of boxes, panels, and covers. One can complete the operation with a custom toolset of press brakes or by way of a simple flat hemming die. The goal here is to improve the quality of the output with less wastage, and press brakes can help there.

Complex Forming

Press brakes offer unmatched flexibility. It gets combined with segmented punch sets, acute tooling, and die sets. With this, a press brake can easily form complicated multi-angle parts easily.

Production Bending

Using a CNC control is the ideal way on a press brake for repeating the actions over and over again. Here, the operator can use the product forming process to boost the accuracy with a press brake regardless of the flanges being similar or varying in length and angle.

Conclusion

As you saw, press brakes have many applications that help operators and fabricators to bend sheet metals for creating items of different shapes and forms easily. With press brakes, you can enhance the accuracy of the output and reduce wastage. You can find it in mostly every machine shop or fabrication job shop. Investing in good machine parts and press brakes are important.

So, choose high quality parts like Amada parts to get the best result of press brakes. When we talk about high-quality, it does not always have to be expensive. For example, you can just search ‘Amada press brake for sale’ and you will get all the affordable options.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/what-you-need-to-know-about-press-brakes

Top 5 Tips to Select the Right Plasma Cutting Consumables

 Choosing the correct plasma cutting consumables is one of the significant steps in ensuring a perfect plasma cutting operation. If not chosen correctly, poorly fitted consumable parts can have a major impact on cutting performance. Damaged or poorly fitted consumables can result in blow-outs, melting, and oddly pitted areas around the nozzles. This is why consumables must be fitted correctly, or else nozzles and body won’t contract that can damage the consumables.

You can avoid these mishaps by selecting the right plasma cutting consumables like hypertherm powermax 45 consumables, hypertherm plasma cutter swirl ring, hypertherm powermax 65 parts, and more. Keep reading this blog post, where we have discussed the top five tips to select the right plasma cutting consumables.

1. Choose the Right Consumables

The first and foremost tip is to select the right consumables for your machine. You might think, what kind of a tip is it? Isn’t this pretty obvious? Well, the answer is both yes and no. You would be surprised to know how many times people pick up the wrong consumables and install them. For instance, the requirement is of hypertherm powermax 45 consumables and you by mistake picked up hypertherm powermax 65 parts. It’s mainly because many consumables look similar. To avoid this, you can verify if the consumables part numbers match the numbers shown in the operator’s manual.

2. Set Amperage as per Your Consumables

The amperage that you choose is based on the amperage of your nozzle. That’s the reason why you won’t find the amperage details in the charts or manual. For instance, if you’re using a 60-amp nozzle, then you should set the amp to 60 as well.

You should ensure that you don’t set the amperage lower than the nozzle requirement. Because if you do it, it will generate a low-density cost that can prevent plasma arc from penetrating the material. At the same time, you should not exceed the amperage value more than the capacity of consumables. If you fail to do it, then it will wear down the nozzle quickly.

Setting a higher amperage will offer you a faster cutting rate. In comparison, the lower amperage will offer a better quality of cut.

3. Know When to Choose Shielded and Unshielded Consumables

You should choose unshielded consumables if your CNC machine does not have ohmic sensing. Similarly, you should go for shielded consumables if your CNC cutting table comes with an ohmic sensing circuit that determines the location of the surface with the use of electrical contact with the material and shield.

4. Use the Proper Pierce and Cut Height

Maintaining height control is essential once the machine starts cutting. If the height of the torch gets increases even by 0.0005 inches, then you’ll see wider kerf, angularity, dross, warpage on thin materials. Similarly, if the torch is a little closer, then the materials are bound to collide. 

Along with the cut height, you also have to maintain the pierce height to ensure the longevity of consumables’ life. High piercing can prematurely damage the nozzle. Whereas, with the low pierce height, the splatter blown can damage the nozzle. The suitable height for piercing is half of two times the distance between work and torch.

 

5.  Check Arc Voltage Measurement

Arc Voltage Measurement is an essential factor in choosing suitable plasma cutting consumables. It’s the unit of measurement between cutting material and electrode. It’s also directly proportional to the plasma arc. Higher the value of arc voltage measurement, the longer the arc. That’s the reason why you must be aware of it. You can check the measurement from the manual and set it.

The setting also includes the cut height as per the consumables. In case the consumables are old and torn, you have to maintain the distance manually.

 Conclusion

Choosing the right plasma cutting consumables is essential, and you can achieve this by following the top five tips mentioned here. Following these tips can ensure top-notch cuts along with long consumable life. Here, we have mentioned the top five tips to select the right plasma-cutting consumables.

Source:

https://altpartsinc.wixsite.com/altpartsinc/single-post/top-5-tips-to-select-the-right-plasma-cutting-consumables

Why Do Press Brake Demands a Knowledgeable Machine Operator?

Machines cannot replace the human expertise. While machine tools deliver results with precise specifications, the human factor is still an essential part for every operation. Let’s take an example of CNC press brakes. For CNC systems, manual efforts are a compulsory thing to get accurate results. When a press brake executes a specific angle on a bend, it requires human inputs to determine how deep a bend should be.

In the metal bending, it is important for a CNC press brake operator to be aware about the complete work-flow. Because, not every metal piece responds to a bending method with an identical manner. Therefore, a press brake operator requires a lot of details to generate the fruitful bending results. Described below are the reasons that explain why a press brake operator with sufficient knowledge matters the most in metal bending?

To Calculate the Inside Radius of a Bend

Metal bending comes with some limits. It entails two of the major factors which are:

1)    How tightly a piece of metal can be bent before it breaks.

2)    Springback: How far a piece of metal bends back once set for bending.

Now that there is a limit to how deeply the metal bends, it makes the operator’s job difficult. The operator has to account for springback in a metal form, making the initial bend deeper to compensate. The CNC press brake operator has to calculate the inside radius of each bend so the metal doesn’t break and springback doesn’t ruin the efficiency of a work piece. However, the metals have different kinds of tendency towards hardness and strength. A CNC operator needs to consider all these factors and make the formula which works with all types of metals.

To Calculate Press Brake Tonnage Limits

If you are lacking the knowledge about bending machinery, especially for Amada machine replacement parts, you can easily end up overloading and damaging the press brake. One of the articles from thefabricator.com highlights the issue that, one unit applied a massive amount of 600- ton press brake to an 8-in. part in the center. This caused a severe damage in center of the workpiece. In such cases, it is important to multiply the distance between the side frames by 60 percent, and divide the result by the machine tonnage. And operations like this demands an experienced on-duty operator. They need to count the calculations of the correct tonnage limits that do not damage the machine parts.

To Maintain the Machines

Maintenance is a vital part of any process. if you want to replace the old machines, you can easily find several options by searching ‘Amada press brake for sale online‘. But when It comes to maintaining the parts, press brakes needs to be managed carefully. The maintenance process includes oiling parts, filter changes, cleaning the debris, checking the machine level to produce perfect bends.

The operator also needs to know the various operations, that their press brake is capable of. If required, Amada machine replacement parts are a suitable option for components which need a replacement in your press brake. Thus, it is critical for any machine operator to maintain the overall working of press brake time-to-time.

Concluding

Press brakes automate the metal bending process with ease. But along with that it requires a press brake operator who is capable of managing bending tasks in a smart way. The operators surely need to master the complete working of press brakes. Along with the maintenance process to execute metal bending with minimal wastage and produce the best results.

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/why-do-press-brake-demands-knowledgeable-machine-operator-1703108.html

Acquainting You with The Ins and Outs of Press Brake Operating

If you are a press brake operator, bending materials must be a daily task for you to indulge into. However, bending materials successfully asks for an extensive knowledge about the functioning of machines and what exactly would be your role when it comes to operating it. In case you do not know much about working with press brakes, this article is for you. Here’s what you should know.

Press Brakes and Their Types

Search for “Amada press brake for sale” and you will come across several different types of press brakes. Take a look at some of them along with their specifications.

Hydraulic Press Brakes

Operators have been using these type of brakes for several years and they are a perfect fit when it comes to working with heavy workloads. They are available in the sizes of between 100 to 300 tons range and 50 feet in length. If you want to bend thick materials, this is the ‘to-go’ brake type for you.

Electronic Press Brakes

These press brakes are one of the latest batches in Amada machine replacement parts and come with several striking features. As one doesn’t need hydraulic oil, you wouldn’t face any situations when there are leaks, sealing and other issues that you might have to fix otherwise.

The best part about these brakes is that they require lesser electricity as compared to regularly used hydraulic brakes. This is because the motors of these brakes do not run continuously. These machines are available in small sizes (below 50 tons). However, you can always find them up to 300 tons. Also, they work swiftly and with more precision as compared to Hydraulic brakes.

Things You Must Know About Using a Press Brake

Check Tooling Tolerance
It is very important to keep a check on press brake tooling and the tolerance ever time you select a dye and punch you want to use. Also, as an operator, you need to take care of the fact that the tooling matches the specifications that the manufacturer has provided you with and make modifications where needed.

The Bending Methods

Coining, Air Bending, and Bottom Bending are some of the majorly used press brake bending methods.

Coining
In this type of bending, the operator has to stamp the material between the punch and dye. When you give the needed amount of pressure, the punch tip penetrates into the material and dye starts to flow within it. The output obtained is accurate and asks for the utility of simple machines as compared to the other methods.

The only compromise here is that this kind of method asks for a large amount of tonnages which is above 50 tons/square inch. Also, the machines using this method ask for a lot of wear and tear and you would need a robust tool which curbs you from choosing different tooling options.

Air Bending

In this method, the material interacts only with the edge of the dye and the tip of the punch. In this method, the operator pushes the punch past the top of the dye to the V opening. During this process, it doesn’t touch the bottom of V. As the punch tip doesn’t get into the material, the size of the V opening of bottom dye controls the inner radius of the bend.

One of the major benefits of this method is that the operator can make up for the mistakes and modify the design. They just need to switch the bottom dye. In case you make use of an old model that works manually, don’t go with the air bend method. Using old machines means, you might end up making more errors and the precision is sure to go out of the window. It is better to get a new press brake. All you need to do is start looking for Amada press brake for sale and you will find the one that suits your need for sure.

Bottom Bending

In this method, the angle of the dye should match the angle of the workpiece. This asks for some degrees of adjustment so that there can be a spring back. One needs to place the material against the dye. Thereafter, the operator needs to force the radius of the punch in the material so that they can achieve the targeted angle.

Last, but not the least, they need to release and let the material release itself and spring back to come in contact with the dye once more. It is advisable to overbend the workpiece by certain degrees because if the coverage is high, there are chances of you damaging the tooling as well as the material.

If you are an operator, it is important for you to obtain all the training needed to operate the machines. So, before you start looking for Amada machine replacement parts, you must obtain a good experience with working and maintaining press brake machines.

Originally Posted Here:
https://www.sooperarticles.com/automotive-articles/acquainting-you-ins-outs-press-brake-operating-1698519.html

Benefits of Fiber Lasers You Were Unaware of!

Laser cutting, as you all know has become the to go process to cutting due to the convenience, ease, and quality of output it provides. As soon as the manufacturers embraced this form laser cutting, different types of laser cutting technologies followed. Plasma cutting, CO2 Laser cutting, Fiber laser cutting became some of the widely used metal cutting techniques.

For a long time now, fiber laser cutting machines have earned quite a lot of reputation due to the number of benefits they provide. They’ve proved to be better as compared to Co2 laser machines that ask for a lot of maintenance. The costs spent behind lasing gases, beam delivery bellows, and mirrors have also died down. Not just that, the overall productivity speeds have also gone up.

There are times when you might have to invest into Mazak or Bystronic Laser Parts for your fiber lasers but the chances are much less with the kind of outputs they provide. So, what are the other benefits that Fiber lasers can provide you with? Let’s find out:

Offer Enhanced Consistency

The operators of fiber lasers are always raving about the kind of consistency that Fiber lasers offer. The best part about them is that one hardly needs to adjust the parameters and there is also a difference in material quality. As fiber doesn’t need short term degradation like mirror-based optics of CO2, operator doesn’t need to make many adjustments for maintaining the edge quality.

Also, there is no beam alignment needed as all the parameters remain consistent for long time. Whenever you need to undertake a cutting task, all you need to do is turn the system on and it starts working immediately. No need to wait for the laser to produce vacuum, warm up the optics or cycle the gases. So, make the most out of laser’s working as quickly as you switch the lights on and off.

No Maintenance Needed

Although fiber laser doesn’t use mirrors for beam delivery or generation purposes, the machine availability time has substituted the time that goes into re-aligning, cleaning, or replacing optics. Also, one doesn’t need beam delivery systems like bellow systems as one doesn’t have to spend time on replacing or checking these systems.

Furthermore, you do not need to make nozzle alignments as they come with a fixed focal length and cutting head. There’s also no need to changing filter or vacuum pump as fiber laser doesn’t have these components. As you can eliminate the above given maintenance tasks, fiber laser offers more machine availability for production time.

Cut Reflective Metals with Ease

With traditional lasers, reflective materials are always an issue. At times, laser bounces off the reflective material and does a lot of damage to the laser cutting machine. Hence, when it comes to cutting metals like copper, brass and aluminium, Fiber Optic Cables become the first and the most preferred choice.

When it comes to Fiber lasers, it is better not to undermine its features and forget its benefits. This is because the technology is not just cost-effective and faster to operate but also asks for less maintenance by offering more productivity and availability. You can easily find Mazak laser parts for your Fiber lasers as and when you want. And just like every spare part of the laser, they are sure to provide the value for money.

We hope that the above given points provided you with enough insights on the benefits of Fiber lasers. However, it is always advisable to conduct R&D and know about the machinery in detail before you invest into it. Buy from the best!

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/benefits-fiber-lasers-you-were-unaware-1693860.html

What Makes Amada the Best Machinery for Metal Fabrication?

Professional metal fabricators must know about the most efficient and latest metal cutting machinery. Right from laser cutters and shear blades to CNC machining software and metal working machinery, it is important for them to have knowledge about the brand they can rely upon.

Now, let’s talk about efficiency and precision. When one needs to take care of these two aspects, the one name which always pops up on the lips of manufacturers is – Amada. Search online and you will come across several companies that provide Amada machine replacement parts at cost effective rates.

So, what are the qualities that make Amada the best machinery when it comes to metal fabrication. Let’s find out:

Impeccable Production

When it comes to the task of metal fabrication, precision and consistency are important. If there is a smallest amount of flaw in the manufacturing process, whether with the laser cutting process or CNC punching, one might have to remake the product. This is more likely to happen when you have a lot of orders to fulfil.

Through Amada technology, be it laser cutting machine or Amada shear blades; you can keep these issues at bay. Most of these machines are known for their stability and reliability. Also, they prevent the metal sheets from flexing or bending if/whenever they go through the CNC punching process.

Saves Time

Delay in turnaround times can upset the clients and spoil their schedules. Now, although laser cutting process is faster as compared to other methods, Amada laser cutters reduce this time even further. Some machineries also work with the software using which, one can define the process and automate it. Result? Large batches of orders within the required timeframe.

When it comes to meeting targets and ensuring client satisfaction, Amada always fulfills the expectations. The manufacturers across the world invest in equipment like CNC punching machines, press breaks and other Amada machine replacement parts to meet with the deadlines.

Offers Creativity

There are unique ways to produce high quality metal fabricated sheets. But this is possible only if the companies using Amada technology invest into metal fabrication machinery and software. However, one thing is for sure. Whether you want to implement laser cutting or use press brakes, shear blades or other replacement parts, Amada will serve your needs by ensuring superior production quality.

Some More Information

The scope of utility of sheet metal parts is huge. Manufacturers use them in several equipment including smartphones, elevators, aircraft, traffic signals, rockets etc. Through Amada, you can get integrated solutions for sheet metal fabrication business. This includes peripheral devices and control software to other consumables needed for maintaining laser cutters.

Given below are some of the popular Amada products:

• Laser machines
• Turret punch presses
• Press brakes
• Welders
• Software

There are several companies that provide manufacturing industry customers with a wide range of parts and consumables. Which means, you can get all the parts you need to keep your Amada laser cutting systems working smoothly.

You also need to ensure that the Amada laser parts that these companies provide meet with the OED specification standards. If you are a manufacturer based in USA, you will come across several companies that sell Amada machinery online. Ensure that you buy from the best!

Originally Posted Here : https://www.sooperarticles.com/automotive-articles/what-makes-amada-best-machinery-metal-fabrication-1691977.html