ProCutter: Details, Features, and Benefits

ProCutter has a unique feature that uses a linear bearing system for accurate and excellent cuttings. The benefits of ProCutter are:

• User-friendly 
• Easy and simple to install
• Plastic strip for sightline that helps to see the cutting line
• Helps in cutting thickness up to 20mm 
• The dust-free operation to closely work with printers

ProCutter utilizes fiber optic cable for beam transmission, making it easy to use in conjunction with the plasma process, as there are no mirrors that will contaminate it. It has a height sensing system that helps to maintain constant height for the best cut quality. 

Features and Benefits of ProCutter:

• Automatic focus position for fast machine setup
• Reduces the piercing time
• The high cutting speed at any operating temperature
• Beam path completely sealed
• The simple and safe cartridge replacement system
• Tool center point retention
• Permanent protective window monitoring
• Easy exchange of lens cartridge
• Quickly changes protective window cartridge
• LED operating display
• Displays operating parameters via Bluetooth
• Monitors pressure in the nozzle area and head
• Height sensing system for the best quality
• Ceramic near the nozzle gives protection from collision

Along with all these features and benefits, other cutting features come with the ProCutter. ProCutter has some cutting features that make cutting easy and accurate and help improve the machines' life and mechanisms. It works smoothly as it can work fast and efficiently.

ProCutter 2.0 is an impressive cutter for its high performance and automation, making it a reliable choice, especially for a load capacity in flatbed and tube cutting systems. It has a maximum laser power of 30 kW.

Different consumables are an important part of these cutters, like ESAB plasma cutter consumables and Hypertherm hpr260 consumables. Like a torch, these consumables target the area and then cut, which makes for an accurate cut.

There are many advantages to ProCutter. Using these cutters, the cutting process becomes easy and accurate.

Advantages of ProCutter

• Maximum Productivity

These cutters are now an important part of every industry. Nowadays it is very easy to choose both, high utilization of machines and less payback period. New technology helps to reduce the number of reworks.

ProCutter uses high speed; the cutting head of the cutter works at a speed of 30 kW. This speed is possible as its mechanism has the best cooling concepts and extended travel paths. It has a very optimized design that increases the cutter's speed up to 25%, even when it does not require laser power. It also has a magnification feature that makes the process compatible with every type and thickness of material. 

This helps to increase the productions and saves time and energy. Using this benefits the industry in every way.

• Intelligent Sensors

Using this cutter, one can have the best quality and stability. It has a mechanism of Pierce-Tec, which is an automation process that helps to achieve consistent holes and the best surface quality. This mechanism helps to save time in reworkings and operating costs. The acquired real-time information helps reduce the machines’ downtime.

The cutting head has smart sensors to monitor the conditions of critical components or cutting process parameters. The sensor provides planned maintenance and utilizes spare parts efficiently, reducing the costs and providing more safety.

The main advantage of using this cutter is that one can easily access the data from their phones with the ProCutter app. It also becomes easy to see the error messages.   

End Words

It is always good to use ProCutter to have the best quality and accuracy in cutting heads. The consumables like ESAB plasma cutter consumables help for more targeted cuttings. They have a torch type cutting for accuracy.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/procutter-details-features-and-benefits 

Laser vs Waterjet vs Plasma Cutter - What Sets Them Apart

Laser, waterjet, plasma cutting? Nearly everyone dealing with metal fabrication might question which one to choose. There is no definite answer. It depends on various factors like its process and what you value the most.

To solve your issue below is the breakdown of their process and advantages/disadvantages.

Laser Cutting 

The laser slits the material through the nozzle that gives incredible focus to the light beam through the curved lens. Laser cutting is all about preciseness and accuracy.

The focused beam vaporizes the material into gas, which makes it perfect for accuracy.

What can it cut?

Laser cutting is a little more versatile when it comes to cutting a variety of materials. It can slit plastic, rubber, wood, ceramic, and many other metals with accuracy. Laser cutting offers you the edgy quality, over the sheet, plate, and tube.

Advantages of Laser Cutting

• Laser cutting is a speedy process.
• It allows you to cut complex shapes at a faster pace.
• Can cut metals and non-metals.
• Can work on material with a variety of thicknesses.
• Laser cutting is reliable.

Disadvantages of Laser Cutting 

• Laser cutting involves higher capital costs than plasma and waterjet. 
• High power consumption.
• It is difficult to use on reflective metals. 
• Requires the safety measures to protect the operator.
• It can cause micro-fracturing on some materials.

Waterjet Cutting

Waterjet cutting is the process that uses a high-pressure jet of water. Or you can say a combination of water and an abrasive substance to slit the various materials.

What can it cut?

Waterjets are able to cut anything; stainless steel, titanium, aluminum, ceramics, granite, and the materials that are sensitive to high temperatures. It can cut almost any shape with precision and a blur-free edge. 

It uses the same tool for different kinds of materials, so you do not need to switch it every time. But this process creates a big volume of cutting waste as compared to Laser.

Advantages

• Can cut any kind of material.
• It doesn’t overheat the materials and thus maintains its form.
• It can slit even thicker materials.
• It is a highly accurate process.
• It generates no fumes.

Disadvantages of Waterjet Cutting

• This process creates abrasive dust that can hinder the movement of machine parts. 
• Sometimes this process can be noisy.
• This process can be slow on some materials as compared to laser and plasma cutting.
• The abrasive materials tend to be costly.
• Overflow of the water can create EPA issues.

Plasma Cutting

Plasma cutting uses a plasma torch to slit the material. An electrically conductive gas moves energy from an electrical power source through the torch. 

The nozzle offers the focus to the plasma arc and funnels the gas flow while the electrode bears the current. The swirl ring then allows gases to exit the rings at different temperatures. 

Also while buying the plasma cutting machine, make sure the machine has esab plasma cutter consumables and Hypertherm hpr260 consumables as they are easy to find and replace.

What can it cut?

Plasma cutting is apt for cutting materials like stainless steel, aluminum, and copper. It can slit both ferrous and nonferrous metals, but non-conductive substances such as wood or plastic can’t be cut.  

Advantages

• Plasma cutting can work on a variety of materials.
• Varieties of table lengths and sizes are available.
• Recent advancement in technology offers a better result.
• The price of the plasma cutter can up to one-third of the similar-sized laser machine.
• One can learn the process quickly.

Disadvantages

• Plasma cutting is not as accurate as Laser or Waterjet.
• This process creates fumes.
• Not as flexible as the laser cutting process of thin and thick materials.
• The cutting head components need to be changed for different metals and metal thickness. 

End Words

While selecting the cutting methods it’s essential to note down their process, advantages, and are your requirements. Hence, while purchasing any device you must know what it offers and your requirements. Try to operate plasma cutting machines with good quality parts like esab plasma cutter consumables.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/laser-vs-waterjet-vs-plasma-cutter-what-sets-them-apart