Laser Machines in Electrical Industry

Laser marking is one of the most essential parts of the manufacturing and automotive industry. It helps businesses to keep their products up to the industry trends, help decrease simulating, and develop quality.

There are numerous benefits of laser machines in various industries and the Electrical industry being one of the major industries to leverage its functionalities.

Today in this article we are going to discuss the way laser marking is  useful in engines and electrical appliances.

The major problem with engines is the loss of information when any engine fails. The idea was to install 2D code in the engine case but the major challenge is that it needs many laser marking techniques to mount on the plant.

Let me show you how laser marking is different from other processes for this industry.

Chemical engineering or inkjet processes use inks and chemicals in marking. This has a negative effect on the surroundings and is also costly.

Whereas, laser marking does not use any kind of supplies this makes it reasonable, clean and energy efficient.

The benefit of using a laser machine is that it decreases downtime and extra costs. It is very easy to clean, repair, maintain or replace parts like Precitec spare parts and Trumpf replacement parts.

In fact the marking done by laser machines is permanent and supports the brand and quality of product.

Laser marking provides you with clean processing as it does not need human interference. Whereas, printing techniques lead to burning material by marking.

It is very easy to replace parts of laser machines like Precitec spare parts and Trumpf replacement parts as a part of maintenance.

Laser marking process:

The basic definition is that when the beam comes in contact with the material surface and modifies its features or presentation  —  That is laser marking.

It obtains by moving a low mechanical beam across the material using a technique known staining. This procedure has high contrast marks without harming the material.

Laser machines increase the material temperature which causes oxidation below the surface and turns the material black. It also applies low temperatures to metal to make the surface tough. While doing all these things the surface of the material remains undamaged.

Let’s understand how laser marking is different from laser etching and engraving:

• It is a rare process and not all places need laser marking services.
• Another name for laser marking is laser dark marking or laser coloration. And charring for plastic materials and strengthening of metals.
• There are three types of laser marking i.e. carbon migration, annealing and coloration
• In medical industry for titanium parts and stainless steel laser marking is common
• Laser marking is perfect for barcodes, QR codes, UID codes, logos or any other needs.
• Easy to maintain and replace its parts like Precitec spare parts and Trumpf replacement parts.
• Now, let’s talk about the way it is useful in the electrical industry.

With the advancement in society, the global lighting industry is growing day by day. Led bulbs dominate the worldwide light market. Laser marking machines become an indispensable tool for manufacturing as it helps in branding.

Light bulb is a solid state semiconductor device which converts electrical energy into visible light. This further converts electricity into light. Nowadays light bulbs are available in different formats like CFL, halogen, led, etc.

We all know the amount of benefit laser machines provide quality and affordability. With the help of laser machines you can mark on both the sides of light bulbs; one side with a brand logo and other side with any specifications.

Today major LED players are offering years of warranty on light products, like street lights, downlights, LED bulbs, and many more. The electronic parts which are against the outer conditions need print of barcodes or QR codes. It ensures proper traceability and enables warranty claims to avoid product duplicacy.

Following are the major benefits of using Laser machines on electric appliances:

• Permanent marking
• No consumption of ink
• Crisp and clear marking
• Less power consumption
• High speed marking
• No need of ink and cartridges

Final words:

Engines and electric appliances are one vertical in which laser machines are useful. Apart from this, we all know the importance of laser machines and how useful they are in current times. 

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/08/27/Laser-Machines-in-Electrical-Industry

Your Detailed Guide to Laser Marking

Laser marking, engraving, and cutting are present in almost all industries. They are widely known for the advanced features, advantages, and ease it brings to fabricators. There is not a single industry that is untouched by laser machines. 

As you know, it is useful in various industries, but it has become an integral part of the medical, aviation, and military industries. These are the places in which safety and security are some of the major factors. 

More manufacturers put permanent identification labels on their components, so it is easier to identify and trace them.

Almost every industry is using laser technology to add barcode and unique identification numbers to various parts. One of the major factors they are useful is because laser marking provides non-contact, abrasion resistance, and permanent marks to any type of material.

But you need to understand the fact that not all types of laser marking technology are good for your business. If you are looking for an efficient laser technology that can create permanent, fast, and high contrast marks for identification and traceability then fiber laser machines are your go-to solution.

The versatility, minimal maintenance, and zero requirements are some of the things that a fiber laser machine brings with itself. Because of these things they are the ideal solution for marking various types of materials.

Since laser marking is required in every industry, it has become an inevitable part of fabricators. You might be thinking what is it?

Don’t worry!

Here, we will talk about the basics of fiber laser marking and the different ways it is useful.

What is Laser Marking?

It is an ink-free technology useful to add characters and graphics to various parts of products.

If you are an owner of the company who manufactures specific parts for finished products, then you know the importance of marking. You might be marking them with different marks like bar codes, serial numbers or with your logo.

This process does not involve the use of physical tools to etch the surface. In fact, it just uses a beam of laser light to create characters. 

It uses Precitec spare parts and Trumpf laser consumables, a focused beam from a laser interacts with a qualified material like steel, aluminum, ceramic, etc. to produce a permanent, solvent resistant, and scratch-proof mark. Some machines are capable of marking plastic materials as well. 

 How does Laser Marking Work?

In simple terms, it is a process of burning paper using a magnifying glass.

You need to place the lens over the paper at the focal point of the lens and concentrate the rays to a central point on the paper. The convergent beam lands on a small spot on the paper that result in heat that smokes the paper.

The same principle applies to fiber laser marking having Precitec spare parts and Trumpf laser consumables. Here, instead of sunlight, it uses laser light. It steers through an F theta lens which is a powerful and sophisticated lens compared to the magnifying glass.

An F theta lens has an advantage in that it maintains its focus throughout the surface rather than on one spot.

Once the laser light focuses on the surface of the component which needs marking, it passes through F theta lens and controls electronically via a computerized program.

This leaves a mark on the surface if there is a good match between the wavelength and material. The mark can take a form of text, graphical image, or any other form.

Now comes the main question, most fabricators ask i.e. 

Why use fiber laser marking machines?

It has multiple advantages over other types of laser marking technologies. The minimal maintenance requirements and the decrease in the use of any consumables, fiber lasers are cheaper and simple to use than other forms.

In terms of space requirements, fiber laser marking systems have small footprints; this means you can operate them anywhere without worrying about space. Plus with Precitec spare parts and Trumpf laser consumables, it brings efficiency to your production.

Talking about the quality of laser beam even experts agree that fiber laser beam is better than most of the other types of laser marking machines.

Final words: 

If you are someone who was confused about whether they should start laser marking or not then I think this article must have cleared your doubts. It is something that helps you to make your product stand out from the competition.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/2020/07/24/Your-Detailed-Guide-to-Laser-Marking