Why do Industries Prefer Plasma Cutting Method?

Are you looking for easy ways to cut metals? And what if I tell you that the solution is easy to use on metals like steel? The solution is a plasma cutter, a tool that has already replaced the use of traditional torches. And the great part is that it also comes with many added advantages. And so, many industries use it, as it has many applications. Keep reading further to explore more on this topic. 

What is Plasma Cutting?

To get you started, let me introduce you to plasma cutting. It is a melting process in which a jet of ionized gas works at temperatures above 20,00 degrees Celsius and is used to melt and expel the material from the cut. 

The process reverts the gas to its normal state, emitting an intense heat that melts down the metal, and the gas flows from the cut. Plasma gasses usually include Argon, Hydrogen, or Nitrogen which can easily replace the air. This process can easily be done with Hypertherm plasma cutter parts as it comes with 

Why do Industries Choose Plasma Cutting?

Plasma cutting is a globally used technique to cut steel and other metals in the industry. These cutters make use of inert gas and have four main applications discussed below.

Main Applications:

Plasma cutting tools are widely used in the aircraft industry because they majorly use metal components. It is used in the military aircraft industry and the commercial aircraft industry as well. It is also widely used in the automotive industry as well, as it helps with cutting, welding, and creating different parts for automobiles. It is also important for the people working in the locksmith industry. Because they're the use of these parts becomes really important. All in all, it is important in all those industries where there is a vast use of metal parts. These parts serve an important role in the functioning of those industries. 

Precise Cutting:

The major advantage of using metal cutting tools is the precision in the results. Hypertherm powermax 45 consumables are plasma cutter parts that can help you figure out these things for you. Apart from normal functions, these tools precisely cut the metals along curved lines. This is done with the help of templates, making it possible by creating a heat-affected zone. This enables smooth cutting.

No Effect on Surrounding Area:

Another advantage of such plasma cutting tools is that the area being cut, the metal surrounding is not affected in the process, mostly it is cold, while the heat affected area is made such that it is easy to cut. This is the most used technique where the surrounding metal needs to be protected from heat.

Fast Functioning:

Speed is what differentiates between a traditional cutting tool and a plasma cutter. A plasma cutter can cut metals five times faster than traditional cutters.

You can choose the plasma cutters according to your use because it comes in different sizes. The other best thing is that these are highly portable tools, and as it uses inert gasses, these tools are way safer than other traditional tools. 

The plasma cutters are computer-based, making the cutting process easy and simple. It also helps with the cutting of different dimensions and specifications.

The only disadvantage of these tools is that they are not equipped to cut wood or plastic use.

Conclusion:

A plasma cutter is one of the efficient tools for people working with metals. Buyers of these tools need to choose the most suitable one amongst those available in the market. These plasma cutting methods are used in almost all industries where there is a large use of different metal parts. So, if you want quick and accurate results on metal cutting parts, go with it. What are you waiting for?

Source: https://writeupcafe.com/why-do-industries-prefer-plasma-cutting-method/

7 Benefits of Using a Laser Cutting Machines

Metal fabrication is widespread these days and is extensively used in today’s world. It is one technology that is picking up pace in the metal industry. And the demands are high because it has many benefits attached to it. Keep reading further to explore more about this. 

First, let me make things simple for you by explaining what laser cutting technology is. Laser cutting technology uses a laser to vaporize the materials, resulting in a cut-edge piece. This technology is generally used for industrial manufacturing applications. These days, it is used in schools, for small businesses, by hobbyists, and by most architects. Keep reading further to explore its benefits.

Benefits:

To know why the architects and industry people require Fanuc parts and what all added advantages it has, read further. 

1. Flexibility:

Laser cutting does not require a separate tool for each different kind of cut. It functions on the same tools suitable for cutting various shapes within the same material thickness. Thus, it is flexible and does not complicate any cuts to create problems.

2. Precision:

One significant benefit of using a laser cutting machine is that it works way better when compared to other metal cutting methods, like a thermal cutting machine. It has an accuracy of +/-0.1mm and has the highest precision without any aftereffects or treatment. Therefore, no added tolerance is required.

3. Repeatability:

The repeatability of +/-0.05mm helps ensure that the parts have replicas of each other. 

4. Speed:

Laser cutting is a fast process, and with the modern version that has come into play, it makes the process much quicker, even for complex cuts. It is the fastest when compared to plasma or flame-cutting lasers. Also, it helps maintain the thickness of 10mm, making it a more efficient laser cutter. 

5. Automation:

Though most of the processes are automated, some workforce is required to operate this highly automated machine. An experienced operator plays a tremendous role here, as it makes the process faster without compromising the quality standards of the result.

These days machines come with feeding systems and conveyors, making it more costly but making the work easy for you. 

6. Quality:

Using a proper setup helps to improve the quality of the end product. The result depends on the quality of the raw material used. Usually, it comes with a slight heat zone with a HAZ area, resulting in more reliable and predictable parts. And in most cases, it is not even necessary to remove the slight burr. 

7. Contactless Cutting:

Contactless cutting makes only the beam come in contact with the material, so there is no wear and tear in any machinery parts. Therefore, you can use quality Fanuc spare parts to help you with the same. You can make the machine last longer because there is no damage to it. 

8. Versatility:

One of the most important aspects of laser cutting is its versatility, as laser cutting is used for many different materials, including paper, wood, acrylic, metals and so on. A single machine can function on different things and needs to do different jobs on different materials. A few can even perform for box sections and open channels. 

Conclusion:

There are many advantages of using a laser cutting machine. We hope this article provided you with the seven advantages of using a laser cutting machine. So, what are you thinking? If a single machine can do so much and provide you with these many advantages, you just need to buy it without giving it a second thought, so just go for it.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/7-benefits-of-using-a-laser-cutting-machines

Why Use Press Brakes

Press brakes are essential equipment that helps fabricators create formed parts using a punch and die. It helps make parts, including ductwork, brackets, structural forms, enclosures, channels, and custom projects. It is easy to find press brakes in any fabrication job shop or other machinery shops. 

These are versatile in nature, which makes them more useful for their application. These help fabricators and operators bend a metal sheet and create new items of different shapes and sizes. Nowadays, press brakes help create better bends in less time, making them more efficient to use. Read further to explore why you should use press brakes. 

What are Press Brakes?

Press brakes are fabrication tools that are useful in bending a metal sheet or plate. It functions by placing it on top of a die and lowering the punch on it to make it bend. A force is applied to the material to create bends by the die. The force is applied constantly until the desired shape and angle are achieved. A press brake controller or operator holds account for the spring back in the material. It is retracted back to its position to achieve a proper angle after the pressure is removed. There are many different types of press brakes, and each one has its own use. Depending on the generation, the bending force brakes are classified into electric press brakes, pneumatic press brakes, hydraulic press brakes, and mechanical press brakes. 

Benefits of Using a Press Brake:

There are individual benefits of using each kind of press break, but here we will explore the benefits of using the press brakes in general. Keep reading further to explore it. 

1. Material Waste is Reduced

As press brakes have desired results, no material goes to waste, unlike other machinery. It also helps make high-end precision items with utmost accuracy. 

 

2. In-House Forming Capabilities

For utmost accuracy, you need to use press brakes. It will lead you to the production of high-quality products by reducing the rejection rates. Having an in-house capability leads the customer to high satisfaction.

 

3. Punching

You can easily fit a press brake with a single punch set or a complete die set for punching the holes accurately in one stroke. Press brakes help with various punching applications and also let you offset the punch height if needed.

 

4. Hemming

The hemming process is one of the most necessary operations that a press brake can perform. It is executed in almost every fabricating shop where you can find a press brake. Hemming is the process of folding a small portion of the sheet over and closing it back on itself to create a thicker edge. It is durable and rigid in nature. It makes the edge rounded for safe handling. It is an essential process for the manufacturing of different types of boxes, covers, and panels. 

 

5. Complex Forming

Amada press brake for sale can offer you great flexibility and a cost-effective solution. It is combined with a segmented punch, die sets, acute tooling, and other sophisticated controls to easily form complex multi-angle parts if needed. 

 

6. Prototype Forming

One major benefit of using a press brake is that the setup and tooling are simple, which makes switching between the applications easy. It allows you to form your parts without expensive or complex tooling and setups. It also makes prototype bedding and forming applications way simple and easy. 

 

7. Automation

Modern press brakes are used these days to automate to increase productivity. It helps reduce the labour cost and improves accuracy. It has multiple data ports and accessories for facilitating automation. 

8. Flexibility

Another benefit of using a press brake includes bending at an extremely wide angle for various materials, giving you more varieties to punch on different parts. 

Conclusion

Good quality and used press brake parts make managing the machines better. And so, for a smooth and finished output, Amada parts are one of the best options you can get. Modern press brakes offer a vast set of controllers because it is easy to program. Also, it is simple and straightforward for a shop owner to program a job and complete a 2D or 3D simulation. If the owner has the exact information needed, it is a walk, and the work will be done in no time. So, there are many benefits of using a press brake; you can earn more in less time. And since most of the processes are automated, it makes it easier for you. So, don’t think much and use Amada parts to help yourself out with press brakes.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/why-use-press-brakes