Tuesday, February 9, 2021

ProCutter: Details, Features, and Benefits

ProCutter has a unique feature that uses a linear bearing system for accurate and excellent cuttings. The benefits of ProCutter are:

  • User-friendly 
  • Easy and simple to install
  • Plastic strip for sightline that helps to see the cutting line
  • Helps in cutting thickness up to 20mm 
  • The dust-free operation to closely work with printers

ProCutter utilizes fiber optic cable for beam transmission, making it easy to use in conjunction with the plasma process, as there are no mirrors that will contaminate it. It has a height sensing system that helps to maintain constant height for the best cut quality. 

Features and Benefits of ProCutter:

  • Automatic focus position for fast machine setup
  • Reduces the piercing time
  • The high cutting speed at any operating temperature
  • Beam path completely sealed
  • The simple and safe cartridge replacement system
  • Tool center point retention
  • Permanent protective window monitoring
  • Easy exchange of lens cartridge
  • Quickly changes protective window cartridge
  • LED operating display
  • Displays operating parameters via Bluetooth
  • Monitors pressure in the nozzle area and head
  • Height sensing system for the best quality
  • Ceramic near the nozzle gives protection from collision

Along with all these features and benefits, other cutting features come with the ProCutter. ProCutter has some cutting features that make cutting easy and accurate and help improve the machines' life and mechanisms. It works smoothly as it can work fast and efficiently.

ProCutter 2.0 is an impressive cutter for its high performance and automation, making it a reliable choice, especially for a load capacity in flatbed and tube cutting systems. It has a maximum laser power of 30 kW.

Different consumables are an important part of these cutters, like ESAB plasma cutter consumables and Hypertherm hpr260 consumables. Like a torch, these consumables target the area and then cut, which makes for an accurate cut.

There are many advantages to ProCutter. Using these cutters, the cutting process becomes easy and accurate.

Advantages of ProCutter

  • Maximum Productivity

These cutters are now an important part of every industry. Nowadays it is very easy to choose both, high utilization of machines and less payback period. New technology helps to reduce the number of reworks.

ProCutter uses high speed; the cutting head of the cutter works at a speed of 30 kW. This speed is possible as its mechanism has the best cooling concepts and extended travel paths. It has a very optimized design that increases the cutter's speed up to 25%, even when it does not require laser power. It also has a magnification feature that makes the process compatible with every type and thickness of material. 

This helps to increase the productions and saves time and energy. Using this benefits the industry in every way.

  • Intelligent Sensors

Using this cutter, one can have the best quality and stability. It has a mechanism of Pierce-Tec, which is an automation process that helps to achieve consistent holes and the best surface quality. This mechanism helps to save time in reworkings and operating costs. The acquired real-time information helps reduce the machines’ downtime.

The cutting head has smart sensors to monitor the conditions of critical components or cutting process parameters. The sensor provides planned maintenance and utilizes spare parts efficiently, reducing the costs and providing more safety.

The main advantage of using this cutter is that one can easily access the data from their phones with the ProCutter app. It also becomes easy to see the error messages.   

End Words

It is always good to use ProCutter to have the best quality and accuracy in cutting heads. The consumables like ESAB plasma cutter consumables help for more targeted cuttings. They have a torch type cutting for accuracy.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/procutter-details-features-and-benefits 

Monday, February 8, 2021

Laser Machine Nozzle: Facts and Details

A nozzle is a device to control the direction or characteristics of the flow of fluid. Nozzles are also for laser machines that engrave designs on things. 

Nozzles control the flow, speed, direction, mass, shape, and pressure of the stream that emerges from it. There are different types of nozzles for different purposes.

Nozzles are an important part of laser machines as they help to cut sheets perfectly. Many companies have laser machines like Mitsubishi and Trumpf.

What are Mitsubishi Lasers?

Mitsubishi laser machines give more output at low costs. This has continuous movements of the processing head without stopping, and only the laser beams are switched on or off. Along with Mitsubishi lasers, there are many other companies for the same. The companies like Mitsubishi and Trumpf manufacture nozzle spare parts that are easy to use by machines to manufacture and cut.

Using this laser system can shorten machining time, and this helps to save the cost per part. This reduces up to 98% piercing time of mild steel.

Nowadays, there are thicker materials that one can engrave on. This means the piercing has to be possible for 8 to 25mm thickness. 

This helps to maintain the good health of the operator and benefits the environment. The fumes that arise from the cutting process depend on the position of the processing head. This locally passes through a filter system whose purity rate is 99.99% with minimum effort. The outcome is clean and benefits the environment. 

This machine can work 24 hours a day and is quiet at night because of its special Night mode. As the program starts, Z-axis rises into the top position before the processing head moves in starting position. This reduces the risk of collisions. This has a magnetic damage reduction mechanism that secures from any kind of damage.

This laser machine helps to save a lot of time as it is user friendly. It needs a barcode to scan. Once you scan, you just need to start the machine with a simple button, minimizing the setup time! 

Mitsubishi lasers are so user friendly that even a person who does not know how to use them can operate them and has superior cutting results. All chief components display on the screen, so it is easy to monitor them. This has active control, which helps to adjust focus position and cutting speed.

It gives you all the help you need by displaying the remaining time of the process to end. It also has the time forecast feature, which helps to know the exact time that the process will take. Individual programs link with the contours for easy modification.

Sometimes, when the nozzles are worn out, one can easily find an alternative from a very trustworthy source, for instance, Mitsubishi spare parts and Trumpf spare parts. These nozzles come in different types to choose the best for machines. 

EBM Cross Jet Nozzles

Types of Nozzles Used in Mitsubishi Lasers

  • Jet

There are different types of jet nozzles. Gas jet, fluid Jet, or hydro-jet are nozzles that eject fluid or gas in a coherent stream into the surrounding medium.

Gas jets are for gas stoves, ovens, or barbecues. Fluid jets are mainly for the carburetors to regulate the flow of fuel into the engine.

  • High Velocity

The main goal of a nozzle is to increase the kinetic energy of the flowing medium. They are known as convergent or divergent. 

Convergent-Divergent nozzle accelerates the fluid that has choked up in the convergent section to a supersonic speed. 

  • Propelling

The hot air passes through the high-speed nozzle, a propelling nozzle that increases kinetic energy. An increase in velocity increases the mass flow. To match the exhaust velocity, airspeed provides the best energy efficiency.

  • Magnetic

The magnetic nozzle has some type of propulsion in which the magnetic field directs the flow of plasma instead of walls made of solid matter.

  • Spray

Nozzles produce a very fine spray of liquid. There are different types of spray nozzles like atomizer spray, air-aspirating nozzle, swirl nozzle.

  • Vacuum

These nozzles come in different shapes. These are mainly for vacuum cleaners.

  • Shaping

The shape of some nozzles is to produce a stream that is of an exact shape. 

End Words

Nozzles are an important part of laser machines. Whenever the nozzles need a replacement, some of the best companies provide such spare parts. Mitsubishi spare parts and Trumpf spare parts provide different sizes as per the machines.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/laser-machine-nozzle-facts-and-details

Thursday, February 4, 2021

Machine Upkeep: The Retrofit Solution

Control retrofit is essential to increase the efficiency of production by improving system availability and communication. This helps to update old machines with new and latest technologies rather than changing the whole machine.


There are many such kinds of machines that use control retrofit to terminate issues and increase efficiency. Whenever any issues come in the retrofit, there are spare parts available that can help to rerun the retrofit. Various companies provide spare parts, but the best are Fanuc spare parts and Fanuc CNC parts for CNC machines. The parts of the company are compatible with the machine.  

Retrofitting mainly describes the measures that are necessary for any manufacturing industry. The main advantage of control retrofit is that it lowers the cost of maintenance. It helps to run old machines with new and latest technology. 


Retrofit benefits every industry in one way or the other. Let us hear more about its benefits and help:


How Does it Help?

 

Retrofitting is when you replace the CNC, servo, and spindle systems on machines that are overall in good condition to extend their useful life.


Retrofit usually updates the CNC, the spindle motor and drives, the servo motors and drives, and a portion of the associated wiring and related electromechanical components. Presuming that the machine is in good working condition, a retrofit is the bottom price option used to augment a legacy machine tool's performance. Most of the retrofitting is done at the machine's site, which helps avoid expensive machine rigging and transportation costs while minimizing downtime. It also helps avoid any malfunction due to transportation. 

 

Benefits of Control Retrofit

  • Increase Machine and Process Reliability

Many industries still use old methods. However, they have limited communication capabilities. They take time to interact with the processes.


Retrofit is a modernized system. It helps to centralize things by storing division wise data. By doing so, the work becomes easy to manage. Everything remains in one place, and it becomes easy to maintain and handle. You can quickly access all the real-time information remotely. Using remote monitoring in different ways can help you with better security. With modern controllers, you can always keep an eye on your systems and processes.

  • Reduce Costs

Control retrofits reduce the cost of buying new machines when old machines stop working. It revitalizes the new updated parts to fit in the old or outdated parts, saving the cost of having new machines.

  • Reduce Unplanned Downtime

When machines stopped working in the old times, the time and labor required to repair them increased. With control retrofit, it is not a problem anymore. It has a higher MTBF (the mean time between failures) than other controllers.


As retrofit only needs an engineer to run the source code, the process becomes faster. Besides, modern technology makes it easy to debug and troubleshoot problems.

  • Improve Safety  

With modern controllers, retrofit provides all the safety in the safety programming of PLC (Programmable Logic Controller). Using them reduces the usage of external hardware like relays to troubleshoot the problems.


The old relays cannot reach everywhere while troubleshooting. The safety relays do not have any portal to view, debug or troubleshoot the device. Moreover, dual-channel safety circuits need to complete connections on each channel within a very small time frame. Without a detailed guide, the chances of fault in the circuit are high. Thus, modern controllers come with detailed troubleshooting guides. 


However, it is advisable to conduct Safety Risk Assessment while upgrading the controls. It ensures that the circuit has achieved the right SIL (Safety Integrity Level) to migrate risks.

  • Open Architecture  

Control Retrofits provides all the documented source code to control hardware and software. It uses ISA standards to organize and set up PLC programs for ease of use and diagnostics.


Other Uses of Control Retrofits:

  • Saves capital expenditure
  • Optimizes components of the existing plants
  • Adapts new plants for new or changed products
  • Easy availability of spare parts
  • Increase reliability
  • Environmental engineering for new projects

End Words


Control retrofit helps to update the old machines with new and latest technologies. It benefits the manufacturing industries in various ways. Retrofit is compatible with the machines to help them work efficiently with new technologies. The Fanuc spare parts and Fanuc CNC parts are most compatible to use for retrofitting.


Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/machine-upkeep-the-retrofit-solution


Wednesday, February 3, 2021

Laser Cutting Parts: Nozzle Types and Uses

Cincinnati Lasers are fiber laser systems that give high speed cutting on thin materials at low operating costs. This reduces the time and cost for the operators as it makes the cutting process fast and accurate. As it is a machine, there are chances that it will need some repairing after some time. Some companies provide spare parts for such laser machines. One can easily find the Mazak spare parts for these laser machines when required. 

Cincinnati laser has a touch screen display, easy to use buttons, and a full-sized keyboard. This has prima optics that are very much important to focus on the cuttings by lasers. It can easily operate on Windows Operating System, which makes it simple to use for the operator. This has a camera attached that makes it easy to see the process of cutting.

Laser technology has made many changes in the industries. Using this technology helps to easily cut and engrave materials for the best result and quality. Nozzles are for cutting or engraving the materials based on the programs set up for the process.

Advantages of Laser Technology

  • Highly Accurate
  • Excellence in Cut Quality
  • Speed in High Processing
  • Very small heat-affected zone compared to others
  •  Low application of heat
  • Cutting and marking with the same tools
  • Cuts many materials
  • No contact between material and tool
  • High-pressure laser cutting

Principles of Laser Cutting 

  • Rear Mirror
  • Output Mirror
  • Polarizing Mirror
  • Telescope Mirror
  • Beam Bender
  • Cutting Carriage
  • Adaptive Mirror
  • Focusing Mirror
  • Cutting Head
  • Cutting Nozzle 

The standard nozzle for the Cincinnati lasers helps in engraving and cutting. There are different sizes of the nozzles according to the requirements of the cuttings and designs.

The nozzle’s correct size is very important for a perfect cutting, e.g., nozzles with large holes are for high-pressure cutting. If the size of the nozzle is a bit large, the cutting gas consumption increases and without affecting the cutting process. If the size of the nozzle is too small, the material cannot part easily. 

Importance of Nozzle Distance

The nozzle distance is very important for the cutting processes and is programmed for height control. The nozzle does not touch the material for cleaner cutting.

The distance between the material and the nozzle affects the quality of the cutting. The smaller distance between the nozzle and material gives a perfect cutting quality. There are some restrictions for better cutting:

  1. For safe cutting, the minimum distance is a must.
  2. Minimum distance is approximately 0.025 inches.
  3. The nozzle distance is small or large for hole piercing, which depends on the thickness of the material.

Sizes of Nozzles

  • Short Nozzle with large hole diameter (7mm)

Laser cutting and engraving are done using this size of nozzle and are mainly used for laser acrylic processing. It gives a beautiful flame-polished edge.

  • Short Nozzle with small hole diameter (3mm)

The use of this nozzle is mainly for the cutting of those materials that emit excess smoke, like wood. This has a small opening that blows away smoke and cutting gases.

It is not suitable for engraving dust intensive materials like rubber or stamp plastic. Engraving dust settles at the nozzle’s opening, which blocks it, causing burn holes in the lens.

  • Long Nozzle with small hole diameter (3mm)

This is suitable for the combination with a 2.5-inch lens, useful for the large focal length between the nozzle and the material.

  • Copper Nozzles for laser cutting with compressed air

These copper nozzles are short with a hole diameter of 1.7 mm. As this has an extremely small diameter, the airflow directly targets the kerf, which makes for a clear cut. 

These are suitable for cutting thick materials like wood with 5mm or polycarbonates. This attachment comes in 4 different lengths, depending on the lens’s length and focal distance.

End Words

The spare parts are important for handling such laser machines. Mazak spare parts are very important for Cincinnati lasers, as they provide accurate parts that help maintain the machine. Using standard nozzles helps to cut the materials and engrave them with the right technique. Nozzles do not touch the material while cutting for the best quality. The sizes of nozzles affect the cutting quality.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/laser-cutting-parts-nozzle-types-and-uses

Thursday, January 28, 2021

Press Brakes: Types, Toolings, and Bending Methods - You Should Know Before Selecting

Do you want to buy the new press brake machine, or the older one has become a headache for you? To find a good one, you can try searching “Amada Press Brake for sale” online, and you will come across some results to select from. 

You will come to know different types of press brakes for bending metals. Not only types, but there are other factors as well to consider while selecting one.

Before discussing the types, let’s have an overview of press brake machines.

Little Bit About Press Brake

Press brake is the pressing tool for bending metal sheets and other materials. Usually employed for sheet metals, it forms a curve by pressing the material between the machine and die.

The bending process may repeat several times to gain the desired form of metal. The machine is typically narrow and long, so the issue of bending the long sheet metal is no more.

These days, when individuals talk about press brakes, they mainly refer to hydraulic press brakes for bending. However, there are other types of bending machines as well in the market. Let’s discuss them:

Types of Press Brakes

  • Manual Press Brakes

It is a common type of press brake, also known as sheet metal brake. In manual press brakes, one needs to manually set the dimensions and angles when used. It consists of the work table, supporters, and the clamping plate.  

As it requires manual work, operating manual press brakes is much more intricate than other press brake machines. 

So for getting optimum results, it is recommended to make mass production. After completion of one batch, adjust the dimensions and angles for continued production.

  • Hydraulic Press Brakes

Need reliability and low cost of production? Hydraulic press brakes are better alternatives. As said, these press brakes are mainly used for industrial purposes for bending sheet metal products. 

Joseph Bramah first introduced the hydraulic press brake in the 17th century (1795). It is one of the oldest press brakes available in the market and can handle the heaviest workloads. This trait makes it common in the industrial sector.

It works on Pascal’s law “When there is an increase in pressure in a uniform fluid, then it is equally transmitted in all the directions.”

Based on this, hydraulic (water-based) press brakes produce the compressive power with the aid of hydraulic cylinders.

  • CNC Press Brake

CNC (Computer Numerically Controlled) twisting is the assembling cycle completed by the CNC press brakes. It offers high control, bending, and repositioning accuracy, which makes it easy to use.  

When operating CNC press brakes, you just need to input the number of pieces required for each step’s bending and bending angle. The CNC machines will work as per your configurations in the controller.

Now you know the major press brake machines, you can find a good machine by searching Amada press brake for sale. Not only the good machine but the tooling is also crucial for giving form to the sheet. Let’s discuss them.

Toolings

The press brake dies are the tools applied by press brakes to carve a sheet metal. There are different types of toolings to form sheet metal. Let’s discuss them.

  • V-Dies: Used for giving V-shaped bends.
  • Curling Dies: Used to curl the edges of the sheet.
  • Acute Angle Dies: Used in air bending to create acute, obtuse, and right angles.
  • 90 degree dies: This die is majorly used for bottom bending.
  • Offset Dies: Punch and die set that bends two angles in a single blow to form a Z shape. 

Bending Methods

Tooling has a major effect on the form of the sheet metal. So you must buy good quality parts like Fanuc replacement parts for your press brake.

Type of Bending Method

  • Bottom Bending

Bottom bending, a contrast of air bending, presses the sheet metal against the slope of V, with air between the sheet and the bottom of V opening.

  • Air Bending

In air bending, the workpiece will come into contact with the edge of the die and the tip of the punch. The punch presses the sheet into the V opening without touching the bottom. 

  • Coining

The coining method involves stamping the workpiece between the punch and die. This method is highly accurate and achievable with older machines. 

But this method is more costly than air and bottom bending; therefore, it is irregularly applied. 

End Words

The right press brake machine can make or break things, and it is important for the manufacturer to select the right one. Not only the press brake machines but the workpiece and requirements also need your attention while selecting.

If you need the machine to handle the heaviest workload, then a hydraulic press brake is your way to go. Rather than doing manual work, if you need to automate the process with some configurations, then the CNC press brake is a better option. 

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/press-brakes-types-toolings-and-bending-methods-you-should-know-before-selecting

Friday, January 22, 2021

Plasma Cutting And Plasma Cutting Parts - A Guide

Plasma cutting came to light in the 1960s, out of plasma welding, and commenced as an effective process to slit metal sheets and plates in the 1980s. 

It had the edge over the conventional “metal against metal” cutting of producing no metal chips, giving perfect cuts, and producing a cleaner edge than Oxy-fuel cutting. 

What is a Plasma Cutter?

Plasma Cutter slits down the metal by directing air or inert gas through the plasma torch, sparking an electric arc, and then forcing plasma through the torch tip to slit the metal.

The plasma cutter curve can reach up to the temperature of 45000 degrees F, which turns it into one of the fastest ways to slice the metal. 

Plasma cutters come up with an on/off switch and amperage settings that regulate the power to use for cutting.

Provided with so much power yet plasma cutting is a safe, and clean way to cut metal.

Process of Plasma Cutting

Plasma Cutting, also known as plasma fusion cutting, is a process that employs superheated, ionized gas channeled through the plasma torch to heat, melt, and ultimately slit the material into shapes and designs.

Plasma cutting is a constructive way of cutting for a wide range of materials like structural steel, copper, and aluminum, and thickness ranging between 0.5mm to 180mm. 

Plasma cutting is often presented as a substitute for laser cutting and water-cutting and has certain advantages over these options, like faster cutting and low operational cost.

Plasma Cutter Parts

In a nutshell, the plasma cutter parts are components of the plasma cutter. Most of the plasma cutters consist of a swirl ring, electrode, nozzle, shield cap, and retaining cap.

These components remain the same for the cutting torch, including Hypertherm powermax 65 fine cut consumables and Hypertherm plasma cutter parts.

1. Swirl Ring

It is a small component inside the torch that revolves the gas surrounding the plasma arc. Basically, it is a protective layer that protects the Nozzle from burning.

2. Electrode

An electrode is a slim piece of paper containing hafnium. Its main task is to carry electric current from the torch to the plate where it is connected and to focus the charge through the tip, which causes it to work on the workpiece.

3. Nozzle

The Nozzle focuses the arc and the gas surrounding the material to make a slice clearly. The bigger nozzles are good for gouging, while the nozzles with small openings are better for the fine detailed work.

4. Shield Cap

This cap’s role is to protect the torch and other components from sparks during the plasma cutting process. 

5. Retaining Cap

The role of the retaining cap is to hold all the consumable parts of the torch together. As this component holds the consumables together, it degrades over time.

Tips to prolong the plasma cutter consumables

Cutting Parameters: Slicing quickly, slowly, and at the wrong distance from your material can wear your consumables more quickly.

Right Installation: Installing your parts is essential for the perfect functioning of the plasma cutter. Make sure the consumables can tolerate the amperage and are well assembled.

Observing: Keep track of your components and how they are wearing so that you can replace the worn part with the new one. This keeps other parts unaffected. Also, make sure to change the Nozzle and electrode frequently, or they will strain the whole system.

The above tips apply to all the plasma cutter parts, including Hypertherm plasma cutter parts.

Benefits of Plasma Cutting

Plasma cutting has many benefits that have made it an attractive application in many industries. Let’s have a look at them:

  • Enhances the speed of cutting.
  • One can work on a wide range of materials.
  • It offers portability to work on job sites.
  • There is no requirement for the preheat cycle.

End Words

As with any other machinery, it is essential to check out the plasma cutter and to make sure the plasma cutter you buy has a good return policy in case it does not work for you.

In addition, you should also keep the above tips in mind to maintain your plasma cutter and plasma cutter consumables.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/plasma-cutting-and-plasma-cutting-parts-a-guide

Tuesday, January 19, 2021

Laser vs Waterjet vs Plasma Cutter - What Sets Them Apart

Laser, waterjet, plasma cutting? Nearly everyone dealing with metal fabrication might question which one to choose. There is no definite answer. It depends on various factors like its process and what you value the most.

To solve your issue below is the breakdown of their process and advantages/disadvantages.

Laser Cutting 

The laser slits the material through the nozzle that gives incredible focus to the light beam through the curved lens. Laser cutting is all about preciseness and accuracy.

The focused beam vaporizes the material into gas, which makes it perfect for accuracy.

What can it cut?

Laser cutting is a little more versatile when it comes to cutting a variety of materials. It can slit plastic, rubber, wood, ceramic, and many other metals with accuracy. Laser cutting offers you the edgy quality, over the sheet, plate, and tube.

Advantages of Laser Cutting

  • Laser cutting is a speedy process.
  • It allows you to cut complex shapes at a faster pace.
  • Can cut metals and non-metals.
  • Can work on material with a variety of thicknesses.
  • Laser cutting is reliable.

Disadvantages of Laser Cutting 

  • Laser cutting involves higher capital costs than plasma and waterjet. 
  • High power consumption.
  • It is difficult to use on reflective metals. 
  • Requires the safety measures to protect the operator.
  • It can cause micro-fracturing on some materials.

Waterjet Cutting

Waterjet cutting is the process that uses a high-pressure jet of water. Or you can say a combination of water and an abrasive substance to slit the various materials.

What can it cut?

Waterjets are able to cut anything; stainless steel, titanium, aluminum, ceramics, granite, and the materials that are sensitive to high temperatures. It can cut almost any shape with precision and a blur-free edge. 

It uses the same tool for different kinds of materials, so you do not need to switch it every time. But this process creates a big volume of cutting waste as compared to Laser.

Advantages

  • Can cut any kind of material.
  • It doesn’t overheat the materials and thus maintains its form.
  • It can slit even thicker materials.
  • It is a highly accurate process.
  • It generates no fumes.

Disadvantages of Waterjet Cutting

  • This process creates abrasive dust that can hinder the movement of machine parts. 
  • Sometimes this process can be noisy.
  • This process can be slow on some materials as compared to laser and plasma cutting.
  • The abrasive materials tend to be costly.
  • Overflow of the water can create EPA issues.

Plasma Cutting

Plasma cutting uses a plasma torch to slit the material. An electrically conductive gas moves energy from an electrical power source through the torch. 

The nozzle offers the focus to the plasma arc and funnels the gas flow while the electrode bears the current. The swirl ring then allows gases to exit the rings at different temperatures. 

Also while buying the plasma cutting machine, make sure the machine has esab plasma cutter consumables and Hypertherm hpr260 consumables as they are easy to find and replace.

What can it cut?

Plasma cutting is apt for cutting materials like stainless steel, aluminum, and copper. It can slit both ferrous and nonferrous metals, but non-conductive substances such as wood or plastic can’t be cut.  

Advantages

  • Plasma cutting can work on a variety of materials.
  • Varieties of table lengths and sizes are available.
  • Recent advancement in technology offers a better result.
  • The price of the plasma cutter can up to one-third of the similar-sized laser machine.
  • One can learn the process quickly.

Disadvantages

  • Plasma cutting is not as accurate as Laser or Waterjet.
  • This process creates fumes.
  • Not as flexible as the laser cutting process of thin and thick materials.
  • The cutting head components need to be changed for different metals and metal thickness. 

End Words


While selecting the cutting methods it’s essential to note down their process, advantages, and are your requirements. Hence, while purchasing any device you must know what it offers and your requirements. Try to operate plasma cutting machines with good quality parts like esab plasma cutter consumables.

Source: https://altpartsinc.wixsite.com/altpartsinc/single-post/laser-vs-waterjet-vs-plasma-cutter-what-sets-them-apart